RESUMO
In this study, the influence of four operating parameters (pH, salinity, nitrate concentration and immersion time) and their interactions on the microbiologically influenced corrosion (MIC) rate of mild steel in simulated crude oil environments were investigated by response surface methodology (RSM). 4-level historical data design: pH (A) at 4, 6, 8, 10, salinity (B) at 25, 50, 75 and 100 g/l, nitrate (C) at 25, 50, 75 and 100 g/l and immersion time (D) at 168, 336, 504 and 672 h, was employed to correlate the factors with the corrosion rate as response. A polynomial regression model was developed and validated prior to optimization studies. The result showed that pH has the most influential effect on the response and that the predicted data had a reasonable agreement with the experimental data with the values of R2 = 0.9660 and Adj-R2 = 0.9516. The optimum conditions of the crude oil environments were observed at: pH (9.37), salinity (94.73 g/l), nitrate concentration (37.97 g/l) and immersion time of mild steel (168 h) in order to achieve minimum corrosion rate of 0.155196 mpy. The study has revealed that the historical data RSM design is an efficient statistical technique for predicting the optimum operating conditions of crude oil environments required to minimize mild steel corrosion in oil pipelines by incorporating all factors under consideration.
RESUMO
Se estudió la cinética de crecimiento de bacterias sulfato-reductoras (BSR) y la biotransformación de sulfato a sulfuro de hidrógeno bajo condiciones de laboratorio, para establecer el efecto inhibitorio de sales de molibdato y nitrato de sodio. Los microorganismos estudiados fueron aislados del agua de producción contenida en un sistema de transporte de gas natural, donde se encontraban relacionados con procesos de corrosión influenciada microbiológicamente. Con 5 mM de molibdato se obtuvo una reducción de células libres a niveles no detectables y de seis órdenes de magnitud en las biopelículas, con una disminución del sulfuro de alrededor del 100%. Con 75 mM de nitrato se observó una reducción de cuatro y dos órdenes de magnitud en las células libres y en las adheridas en forma de biopelículas, respectivamente, con una disminución del sulfuro de alrededor del 80%. La reducción de la tasa de corrosión observada sustenta la posibilidad de emplear estas sales como biocidas no convencionales no contaminantes del medio ambiente, para el control y mitigación efectiva de los procesos de biocorrosión interna de tanques de almacenamiento y de líneas de transporte en sistemas industriales de gas natural y petróleo.
The sulfate-reducing bacteria growth kinetics and the biotransformation of sulfate into hydrogen sulfide were studied under laboratory conditions, using batch and continuous assays to determine the effect of molybdate and nitrate as metabolic inhibitors. The microorganisms were isolated from water coming from a natural gas dehydration plant, where they were associated with Microbiologically Influenced Corrosion (MIC) processes, and later cultured in planktonic and sessile states. The addition of 5 mM molybdate showed a growth reduction to levels of non - detectable floating cells and a six order of magnitude reduction in biofilms, concomitant with a sulfide decrease of around 100% in all cultures inhibited by this compound. The addition of 75 mM nitrate showed a four order of magnitude reduction in free bacterial cells and a two order of magnitude reduction in adhered bacterial cells, respectively, as well as a sulfide decrease of around 80%. The decreased corrosion rate detected suggests that these inorganic salts could be nonconventional biocides for an effective and environmentally non contaminant way of controlling and mitigating internal biocorrosion processes in storage tanks and pipelines in natural gas and petroleum industrial systems.