ABSTRACT
This study was focused on the capacity investigation of a novel multistage flexible fibre biofilm reactor (MS-FFBR) to treat milk processing wastewater (MPW) with high organic loading (OLR). The MS-FFBR performance was evaluated at four intermediate stages separately, and also the final effluent quality of the overall system with an influent chemical oxygen demand (CODin) ranged from 1500 ± 20 to 6000 ± 50â mg/L and hydraulic retention times (HRTs) of 8, 12, and 16â h. By comparting the bioreactors into the four stages effectively enhanced the bioreactor's performance. The maximum TCOD removal efficiency was achieved at the first stage, which was about 89 ± 20, 82 ± 20, and 78 ± 20% at HRTs of 16, 12, 8â h, and low CODin of 1600 ± 20, 1590 ± 20, and 1673 ± 20â mg/L, respectively. However, the first stage had less contribution to TCOD removal at high CODin concentrations, reported to be about 42 ± 4%, 46 ± 4%, and 25 ± 4% at CODin of 5960 ± 40, 5830 ± 40, and 5870 ± 40â mg/L, respectively. Furthermore, the MS-FFBR was effective in removing total suspended solids (TSS) and turbidity. The bioreactor has reduced the effluent turbidity to 9.0 ± 0.2, 20.0 ± 0.6, and 16.1 ± 0.5 NTU at low CODin concentrations of 1600 ± 20, 1590 ± 20, and 1670 ± 20â mg/L and HRTs of 16, 12, and 8â h, respectively. The bioreactor revealed a high COD removal rate increased from 2.3 ± 0.1 to 12.2 ± 0.4â kg TCOD/m3d by increasing the OLR from 2.4 ± 0.1 to 17.6 ± 0.4â kg TCOD/m3d, confirming high reactor capacity for treatment of high-strength wastewater. Kinetic studies confirmed that the biomass yield was low at various HRTs ranging from 0.1 to 0.2â gVSS/gCOD.
Subject(s)
Waste Disposal, Fluid , Wastewater , Animals , Milk , Kinetics , Bioreactors , BiofilmsABSTRACT
Structural elements for applications in maritime environments, especially offshore installations, are subjected to various stresses, such as mechanical loads caused by wind or waves and corrosive attacks, e.g., by seawater, mist and weather. Thermally sprayed ZnAl coatings are often used for maritime applications, mainly due to good corrosion protection properties. Machine hammer peening (MHP) has the potential to increase fatigue and corrosion fatigue resistance of ZnAl coatings by adjusting various material properties such as hardness, porosity and roughness. This study investigates the fatigue behavior of twin wire arc sprayed and MHP post-treated ZnAl4 coatings. Unalloyed steel (S355 JRC+C) was selected as substrate material and tested as a reference. MHP achieved the desired improvements in material properties with increased hardness, decreased roughness and uniform coating thickness. Multiple and constant amplitude tests have been carried out to evaluate the fatigue capability of coating systems. In the high cycle fatigue regime, the additional MHP post-treatment led to an improvement of the lifetime in comparison to pure sandblasted specimens. The surface was identified as a crack initiation point. ZnAl coating and MHP post-treatment are suitable to improve the fatigue behavior in the high cycle fatigue regime compared to uncoated specimens.
ABSTRACT
The performance of a biofilm system, single-stage flexible fibre biofilm reactor (SS-FFBR) treating milk processing wastewater (MPW) is evaluated under various process and operational conditions. The system behavior is analyzed with different biological and physical parameters. Results show that the high COD removal efficiency of 95% is obtained at a low CODin concentration of 809 mg/L. However, the COD removal is slightly decreased to 91.7% once the CODin concentration incremented to nearly 4000 mg/L. The effect of organic loading rate (OLR) on the SS-FFBR performance is examined as total suspended solids removal efficiency, dissolved oxygen, and turbidity. The SS-FFBR showed considerable performance, so that 89.9% and 89.7% removal efficiencies in terms of COD and TSS removals, respectively, obtained at the highest OLR of 11.7 kg COD/m3d. TSS removal efficiency of 96.7% is obtained at a low OLR of 1.145 kg COD/m3d. A linear relationship between the OLR and COD removal rate was revealed. The COD removal rate was incremented from 1.08 to 10.68 kg COD/m3d as the OLR increased from 1.145 to 11.7 kg COD/m3d. Finally, the operating system is a promising technique recommended to treat various industrial wastewaters with high OLR.
ABSTRACT
In this study, a sequencing batch flexible fibre biofilm reactor (SB-FFBR) is used for efficient and cost-effective treatment of milk processing wastewater (MPW). The SB-FFBR, modified type of a typical sequencing batch reactor (SBR), is made up of eight bundles of flexible fibre as a supporting media for microorganisms'growth. The working volume and the cycle length of the bioreactor are 8 L and 24 h, respectively. The biological performance of the bioreactor is studied at 10, 3 and 10 various levels of the influent chemical oxygen demand (CODin; 610-8193 mg L-1), retention time (RT; 1, 1.6 and 2 days), and organic loading rate (OLR; 0.38-8.19 gCOD m-3d-1), respectively. From the results, the minimum COD and total suspended solids (TSS) removal efficiency of 86.8% and 77.3% were achieved at OLR of 8.2 kg COD m-3d-1, CODin of 8193 mg L-1 and RT of 1 day. While, an excellent COD and TSS removal efficiency were found to be 97.5% and 99.3%, respectively, at low OLR of 0.4 kg COD m-3d-1, CODin of 945 mg L-1 and RT of 2 days. Furthermore, the kinetic coefficients of COD removal were computed using a first order substrate removal model at different COD concentrations. The first order kinetic constant, (k), was 0.60, 0.65 and 0.357 h-1 for 500, 810 and 2000 mg COD L-1, respectively. The use of the flexible fibre as a packing material provided a huge surface area for more microorganism attachment. Therefore, the results demonstrated the SB-FFBR has acted as a suitable and effective strategy in treatment of milk processing industrial wastewater.
