Lead zirconate titanate-based thick films for high-frequency focused ultrasound transducers prepared by electrophoretic deposition.

An electrophoretic deposition (EPD) process with high deposition rate was used to fabricate a curved piezoelectric thick film devoted to high-frequency transducers for medical imaging. Niobium-doped lead zirconate titanate (PZTNb) powder was stabilized in ethanol to prepare a suspension with high zeta potential and low conductivity. A gold layer, pad-printed and fired on a curved porous PZT substrate, was used as the working electrode for the deposition of the PZTNb thick film. This substrate was chosen because it has the required properties (acoustic impedance and attenuation) to be used directly as a backing for the high-frequency transducer, leading to a simplified process for transducer assembly with this integrated structure. PZT-Nb thick films were also deposited by EPD on flat gold-coated alumina substrates as a reference. The thickness of the films was between 20 and 35 µm, and their electromechanical performance was comparable to standard PZT bulk ceramics with a thickness coupling factor of 48%. For the curved thick film, the thickness coupling factor was slightly lower. The corresponding integrated structure was used to fabricate a transducer with a center frequency of 40 MHz and an f-number of 2.8. It was integrated into a realtime ultrasound scanner and used to image human forearm skin; the resulting images showed, for the first time, the efficacy of the EPD process for these imaging applications.

Dual-frequency transducer for nonlinear contrast agent imaging.

Detection of high-order nonlinear components issued from microbubbles has emerged as a sensitive method for contrast agent imaging. Nevertheless, the detection of these high-frequency components, including the third, fourth, and fifth harmonics, remains challenging because of the lack of transducer sensitivity and bandwidth. In this context, we propose a new design of imaging transducer based on a simple fabrication process for high-frequency nonlinear imaging. The transducer is composed of two elements: the outer low-frequency (LF) element was centered at 4 MHz and used in transmit mode, whereas the inner high-frequency (HF) element centered at 14 MHz was used in receive mode. The center element was pad-printed using a lead zirconate titanate (PZT) paste. The outer element was molded using a commercial PZT, and curved porous unpoled PZT was used as backing. Each piezoelectric element was characterized to determine the electromechanical performance with thickness coupling factor around 45%. After the assembly of the two transducer elements, hydrophone measurements (electroacoustic responses and radiation patterns) were carried out and demonstrated a large bandwidth (70% at -3 dB) of the HF transducer. Finally, the transducer was evaluated for contrast agent imaging using contrast agent microbubbles. The results showed that harmonic components (up to the sixth harmonic) of the microbubbles were successfully detected. Moreover, images from a flow phantom were acquired and demonstrated the potential of the transducer for high-frequency nonlinear contrast imaging.