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1.
J Therm Anal Calorim ; : 1-40, 2023 May 02.
Article in English | MEDLINE | ID: mdl-37361725

ABSTRACT

The critical review presented here exclusively covers the studies on battery thermal management systems (BTMSs), which utilize heat pipes of different structural designs and operating parameters as a cooling medium. The review paper is divided into five major parts, and each part addresses the role of heat pipes in BTMS categorically. Experimental studies, numerical analyses, combined experimental and numerical investigations, optimum utilization of a phase-change material (PCM) with a heat pipe (HP), oscillating heat pipe (OHP), and micro heat pipes combined with PCM for Li-ion BTMS using heat pipes are presented. The usage of HP's and PCM can keep the temperature of the battery system in the desirable limit for a longer duration compared to other traditional and passive methods. More emphasis is made on how one can achieve a suitable cooling system design and structure, which may tend to enhance the energy density of the batteries, improve thermal performance at maximum and minimum temperature range. Arrangement of battery cells in a pack or module, type of cooling fluid used, heat pipe configuration, type of PCM used, working fluid in a heat pipe, and surrounding environmental conditions are reviewed. According to the study, the battery's effectiveness is significantly influenced by temperature. The usage of flat HPs and heat sink proves to be the best cooling method for keeping the battery working temperature below 50 °C and reduces the heat sink thermal resistance by 30%. With an intake temperature of 25 °C and a discharge rate of 1 L per minute, an HP that uses water as a coolant is also effective at regulating battery cell temperature and maintaining it below the permissible 55 °C range. Using beeswax as a PCM in HPs reduces the temperature of BTMS by up to 26.62 °C, while the usage of RT44 in HPs reduces the temperature of BTMS by 33.42 °C. The use of fins along with copper spreaders drastically decreases the temperature capability of HPTMS by 11 °C. MHPA shows excellent performance in controlling the battery temperature within 40 °C. The effective thermal management can be done by incorporating heat pipe alone or by coupling with liquid cooling or metal plate. However, extensive and extended research is required to improve thermal management to safely and effectively use the battery for day-to-day applications.

2.
ACS Omega ; 8(8): 7344-7367, 2023 Feb 28.
Article in English | MEDLINE | ID: mdl-36872977

ABSTRACT

Since the discovery of petrol-based products, a surge in energy-requiring equipment has been established across the world. Recent depletion of the existing crude oil resources has motivated researchers to opt for and analyze potential fuels that could potentially provide a cost-effective and sustainable solution. The current study selects a waste plant known as Eichhornia crassipes through which biodiesel is generated, and its blends are tested in diesel engines for feasibility. Different models using soft computing and metaheuristic techniques are employed for the accurate prediction of performance and exhaust characteristics. The blends are further mixed with nanoadditives, thereby exploring and comparing the changes in performance characteristics. The input attributes considered in the study comprise engine load, blend percentage, nanoparticle concentration, and injection pressure, while the outcomes are brake thermal efficiency, brake specific energy consumption, carbon monoxide, unburnt hydrocarbon, and oxides of nitrogen. Models were further ranked and chosen based on their set of attributes using the ranking technique. The ranking criteria for models were based on cost, accuracy, and skill requirement. The ANFIS harmony search algorithm (HSA) reported a lower error rate, while the ANFIS model reported the lowest cost. The optimal combination achieved was 20.80 kW, 2.48047, 150.501 ppm, 4.05025 ppm, and 0.018326% for brake thermal efficiency (BTE), brake specific energy consumption (BSEC), oxides of nitrogen (NOx), unburnt hydrocarbons (UBHC), and carbon monoxide (CO), respectively, thereby furnishing better results than the adaptive neuro-fuzzy interface system (ANFIS) and the ANFIS-genetic algorithm model. Henceforth, integrating the results of ANFIS with an optimization technique with the harmony search algorithm (HSA) yields accurate results but at a comparatively higher cost.

3.
Molecules ; 27(22)2022 Nov 14.
Article in English | MEDLINE | ID: mdl-36431951

ABSTRACT

In this paper, the impact of dust deposition on solar photovoltaic (PV) panels was examined, using experimental and machine learning (ML) approaches for different sizes of dust pollutants. The experimental investigation was performed using five different sizes of dust pollutants with a deposition density of 33.48 g/m2 on the panel surface. It has been noted that the zero-resistance current of the PV panel is reduced by up to 49.01% due to the presence of small-size particles and 15.68% for large-size (ranging from 600 µ to 850 µ). In addition, a significant reduction of nearly 40% in sunlight penetration into the PV panel surface was observed due to the deposition of a smaller size of dust pollutants compared to the larger size. Subsequently, different ML regression models, namely support vector machine (SVMR), multiple linear (MLR) and Gaussian (GR), were considered and compared to predict the output power of solar PV panels under the varied size of dust deposition. The outcomes of the ML approach showed that the SVMR algorithms provide optimal performance with MAE, MSE and R2 values of 0.1589, 0.0328 and 0.9919, respectively; while GR had the worst performance. The predicted output power values are in good agreement with the experimental values, showing that the proposed ML approaches are suitable for predicting the output power in any harsh and dusty environment.

4.
R Soc Open Sci ; 9(6): 211411, 2022 Jun.
Article in English | MEDLINE | ID: mdl-35706656

ABSTRACT

The miscibility between hydrophobic and hydrophilic biopolymers has been of significant challenge. This study used a novel simplified chitin modification method to produce phthalic chitin using phthalic anhydride in a substitution reaction. The FT-IR functional group analysis was used to confirm the substitution reaction. The modified chitin was used as compatibilizer in polylactic acid (PLA)/starch biocomposite to enhance its properties. The biocomposite was prepared using melt extrusion and compression moulding technique. The biocomposite's morphological, thermomechanical and water absorption properties were characterized using scanning electron microscope, tensile test, dynamic mechanical analysis, thermogravimetry analysis, differential scanning calorimetry, thickness swelling and water absorption test. The FT-IR study shows a successful substitution reaction of the amine hydrogen ion present in the chitin as opposed to substituting the hydrogen ion in the hydroxide group. The tensile and impact properties of biocomposite incorporated with modified chitin showed better results compared with other samples. The SEM images showed uniform miscibility of the modified biocomposite. The dynamic mechanical analysis showed improved modulus value with the incorporation of modified chitin. The thermal properties showed improved thermal stability of the modified biocomposite. Furthermore, the percentage of water absorbed by biocomposite with modified chitin is reduced compared with the PLA/starch biocomposite. The produced biodegradable ternary blend can be used as a substitute for plastics in industrial applications.

5.
Environ Sci Pollut Res Int ; 29(42): 63248-63259, 2022 Sep.
Article in English | MEDLINE | ID: mdl-35459998

ABSTRACT

The shortage of potable water is a global problem. One of the techniques used to participate solving this problem is the solar distiller. The main demerit of solar distiller is its low output yield. So, this work aims at improving the freshwater productivity of a dish solar distiller by enlarging its absorber surface area and increasing its evaporation rate. As a result, the effect of using three different shapes of absorber liner was investigated: convex dish absorber, stepped absorber, and corrugated surface over the stepped absorber. In addition, the absorber of dish distiller was covered by a cotton wick to enlarge the wetted surface area. Also, different water depths (1.0, 2.0, 3.0, 4.0, and 5.0 cm) in dish distiller with stepped absorber were investigated. Moreover, the distance below basin liner was occupied by energy storing medium (paraffin wax + titanium oxide nanoparticles). The performances of dish distiller, dish distiller with stepped absorber, and dish distiller with corrugated absorber were evaluated and compared to that of a conventional solar distiller. Experimental results revealed that the performance of dish distiller with corrugated absorber, wick, and energy storing material was higher than that of dish distiller with stepped absorber, which was better than that of dish distiller, which was higher than that of conventional distiller. As well, the highest improvement in productivity of dish distiller with stepped absorber was 125% compared to conventional distiller and took place at 2-cm water depth. In addition, the productivity of dish distiller with corrugated absorber and wick was improved by 160% compared to that of conventional distiller. Additionally, the highest performance was obtained for dish distiller with corrugated absorber, wick, and energy storing material, where the productivity was augmented by about 183%, and the thermal efficiency reached 69.5%.


Subject(s)
Drinking Water , Nanoparticles , Water Purification , Paraffin , Sunlight , Water Purification/methods
6.
Environ Sci Pollut Res Int ; 29(19): 28115-28126, 2022 Apr.
Article in English | MEDLINE | ID: mdl-34984620

ABSTRACT

The problem of potable water shortage all over the world made the scientists seek for solutions to overcome this problem. Solar distiller is one of the introduced solutions, but it demerited by the low freshwater output. In this proposed paper, a design modification includes the use of a convex dish absorber instead of the flat absorber liner. The modified solar distiller is nominated by dish solar distiller. The base of dish solar distiller was circular. In addition, a cotton wick was used as a wetting material for facilitating the evaporation process inside the distiller. Besides, the effect of different water heights in the clearance around the dish dome was investigated for 1, 3, 5, 7, 9, and 12 cm. Finally, the space under the dish absorber is filled with a phase change material of paraffin wax mixed with aluminum oxide nanoparticles. Experimental results revealed that the best dish height that provided the highest freshwater productivity was 9 cm, where the average daily yields of dish solar distiller (at 9 cm) and conventional distillers were reported as 4500 and 3000 mL/m2.day, respectively. Then, the productivity of dish solar distiller was improved by around 50% over that of the conventional distiller. In addition, when using the phase change material, the average daily distillate of dish solar distiller was improved by approximately 95% compared to that of the conventional solar still, where the distillate of conventional still and dish solar distiller with phase change material at 9 cm water depth was 3580 and 6980 mL/m2.day, respectively. Besides, the maximum thermal efficiency of dish solar distiller was obtained when using phase change material at 9 cm water depth, where it was 62.4% compared to 30% for the conventional distiller.


Subject(s)
Drinking Water , Nanoparticles , Water Purification , Fresh Water , Sunlight , Water
7.
Arch Comput Methods Eng ; 29(2): 1311-1337, 2022.
Article in English | MEDLINE | ID: mdl-34393475

ABSTRACT

Mathematical models have assisted in describing the transmission and propagation dynamics of various viral diseases like MERS, measles, SARS, and Influenza; while the advanced computational technique is utilized in the epidemiology of viral diseases to examine and estimate the influences of interventions and vaccinations. In March 2020, the World Health Organization (WHO) has declared the COVID-19 as a global pandemic and the rate of morbidity and mortality triggers unprecedented public health crises throughout the world. The mathematical models can assist in improving the interventions, key transmission parameters, public health agencies, and countermeasures to mitigate this pandemic. Besides, the mathematical models were also used to examine the characteristics of epidemiological and the understanding of the complex transmission mechanism. Our literature study found that there were still some challenges in mathematical modeling for the case of ecology, genetics, microbiology, and pathology pose; also, some aspects like political and societal issues and cultural and ethical standards are hard to be characterized. Here, the recent mathematical models about COVID-19 and their prominent features, applications, limitations, and future perspective are discussed and reviewed. This review can assist in further improvement of mathematical models that will consider the current challenges of viral diseases.

8.
Arch Comput Methods Eng ; 29(1): 129-194, 2022.
Article in English | MEDLINE | ID: mdl-33935484

ABSTRACT

Covid-19 has given one positive perspective to look at our planet earth in terms of reducing the air and noise pollution thus improving the environmental conditions globally. This positive outcome of pandemic has given the indication that the future of energy belong to green energy and one of the emerging source of green energy is Lithium-ion batteries (LIBs). LIBs are the backbone of the electric vehicles but there are some major issues faced by the them like poor thermal performance, thermal runaway, fire hazards and faster rate of discharge under low and high temperature environment,. Therefore to overcome these problems most of the researchers have come up with new methods of controlling and maintaining the overall thermal performance of the LIBs. The present review paper mainly is focused on optimization of thermal and structural design parameters of the LIBs under different BTMSs. The optimized BTMS generally demonstrated in this paper are maximum temperature of battery cell, battery pack or battery module, temperature uniformity, maximum or average temperature difference, inlet temperature of coolant, flow velocity, and pressure drop. Whereas the major structural design optimization parameters highlighted in this paper are type of flow channel, number of channels, length of channel, diameter of channel, cell to cell spacing, inlet and outlet plenum angle and arrangement of channels. These optimized parameters investigated under different BTMS heads such as air, PCM (phase change material), mini-channel, heat pipe, and water cooling are reported profoundly in this review article. The data are categorized and the results of the recent studies are summarized for each method. Critical review on use of various optimization algorithms (like ant colony, genetic, particle swarm, response surface, NSGA-II, etc.) for design parameter optimization are presented and categorized for different BTMS to boost their objectives. The single objective optimization techniques helps in obtaining the optimal value of important design parameters related to the thermal performance of battery cooling systems. Finally, multi-objective optimization technique is also discussed to get an idea of how to get the trade-off between the various conflicting parameters of interest such as energy, cost, pressure drop, size, arrangement, etc. which is related to minimization and thermal efficiency/performance of the battery system related to maximization. This review will be very helpful for researchers working with an objective of improving the thermal performance and life span of the LIBs.

9.
Environ Sci Pollut Res Int ; 29(4): 6194-6204, 2022 Jan.
Article in English | MEDLINE | ID: mdl-34435293

ABSTRACT

A detailed exergy analysis of a conventional and copper finned acrylic solar still has been presented in this manuscript. The evaporative, convective, and radiative heat transfer coefficient of water-glass has been calculated. Also energy efficiency, exergy destruction of basin, water, and glass has been determined. Conventional acrylic solar still with fins produced maximum hourly output of 1.24 kg and it produced daily output of 5.08 kg. The conventional acrylic solar still without fins produced maximum hourly output of 0.94 kg and it produced daily output of 3.75 kg. The maximum exergy destruction of the basin, water, and glass for the conventional acrylic solar still with fins are 655.206, 83.35, and 90.48 W/m2, respectively, and conventional acrylic solar still without fins are 616.28, 122.34, and 48.64 W/m2, respectively. The energy and exergy effectiveness of the conventional acrylic solar still with fins are 32 and 2.81%, respectively, and without fins are 24.93 and 1.69%, respectively. The study reveals that exergy destruction of water in the case of still with fins is minimum as related to the exergy destruction of water in the case of still without fins.


Subject(s)
Solar Energy , Water Purification , Copper , Hot Temperature , Sunlight , Water
10.
Materials (Basel) ; 14(18)2021 Sep 13.
Article in English | MEDLINE | ID: mdl-34576481

ABSTRACT

Two-body abrasive wear behavior of glass fabric reinforced (GC) epoxy and titanium dioxide (TiO2) filled composites have been conducted out by using a tribo test machine. GC and TiO2 filled GC composites were produced by the hand layup technique. The mechanical performances of the fabricated composites were calculated as per ASTM standards. Three different weight percentages were mixed with the polymer to develop the mechanical and abrasive wear features of the composites. Evaluation Based on Distance from Average Solution (EDAS), a multi-criteria decision technique is applied to find the best filler content. Based on the output, 2wt% TiO2 filler gave the best result. Abrasive wear tests were used to compare GC and TiO2 filled GC composites. The abrasion wear mechanisms of the unfilled and TiO2 filled composites have also been studied by scanning electron microscopy. The outcome of the paper suggests the correct proportion of filler required for the resin in order to improve the wear resistance of the filled composites. Taguchi combined with Multi-Criteria Decision Method (MCDM) is used to identify the better performance of the TiO2 filled epoxy composites.

11.
Materials (Basel) ; 14(18)2021 Sep 13.
Article in English | MEDLINE | ID: mdl-34576483

ABSTRACT

This work mainly focuses on increasing the mechanical strength and improving the corrosion resistance of an aluminum alloy hybrid matrix. The composites are prepared by the stir casting procedure. For this work, aluminum alloy 8079 is considered as a base material and titanium nitride and zirconium dioxide are utilized as reinforcement particles. Mechanical tests, such as the ultimate tensile strength, wear, salt spray corrosion test and microhardness test, are conducted effectively in the fabricated AA8079/TiN + ZrO2 composites. L9 OA statistical analysis is executed to optimize the process parameters of the mechanical and corrosion tests. ANOVA analysis defines the contribution and influence of each parameter. In the tensile and wear test, parameters are chosen as % of reinforcement (3%, 6% and 9%), stirring speed (500, 550 and 600 rpm) and stirring time (20, 25 and 30 min). Similarly, in the salt spray test and microhardness test, the selected parameters are: percentage of reinforcement (3%, 6% and 9%), pH value (3, 6 and 9), and hang time (24, 48 and 72 h). The percentage of reinforcement highly influenced the wear and microhardness test, while the stirring time parameter extremely influenced the ultimate tensile strength. From the corrosion test, the hang time influences the corrosion rate. The SEM analysis highly reveals the bonding of each reinforcement particle to the base material.

12.
Materials (Basel) ; 14(18)2021 Sep 13.
Article in English | MEDLINE | ID: mdl-34576489

ABSTRACT

The effect of reinforcements and thermal exposure on the tensile properties of aluminium AA 5083-silicon carbide (SiC)-fly ash composites were studied in the present work. The specimens were fabricated with varying wt.% of fly ash and silicon carbide and subjected to T6 thermal cycle conditions to enhance the properties through "precipitation hardening". The analyses of the microstructure and the elemental distribution were carried out using scanning electron microscopic (SEM) images and energy dispersive spectroscopy (EDS). The composite specimens thus subjected to thermal treatment exhibit uniform distribution of the reinforcements, and the energy dispersive spectrum exhibit the presence of Al, Si, Mg, O elements, along with the traces of few other elements. The effects of reinforcements and heat treatment on the tensile properties were investigated through a set of scientifically designed experimental trials. From the investigations, it is observed that the tensile and yield strength increases up to 160 °C, beyond which there is a slight reduction in the tensile and yield strength with an increase in temperature (i.e., 200 °C). Additionally, the % elongation of the composites decreases substantially with the inclusion of the reinforcements and thermal exposure, leading to an increase in stiffness and elastic modulus of the specimens. The improvement in the strength and elastic modulus of the composites is attributed to a number of factors, i.e., the diffusion mechanism, composition of the reinforcements, heat treatment temperatures, and grain refinement. Further, the optimisation studies and ANN modelling validated the experimental outcomes and provided the training models for the test data with the correlation coefficients for interpolating the results for different sets of parameters, thereby facilitating the fabrication of hybrid composite components for various automotive and aerospace applications.

13.
Sci Rep ; 11(1): 18865, 2021 09 22.
Article in English | MEDLINE | ID: mdl-34552179

ABSTRACT

The continuous rise in demand, combined with the depletion of the world's fossil fuel reserves, has forced the search for alternative fuels. The biodiesel produced from Roselle is one such indigenous biodiesel with tremendous promise, and its technical ability to operate with compression ignition engines is studied in this work. To characterize the fuel blends, researchers used experimental and empirical approaches while operating at engine loads of 25, 50, 75, and 100%, and with fuel injection timings of 19°, 21°, 23°, 25°, and 27° before top dead center. Results indicate that for 20% blend with the change of injection timing from 19° bTDC to 27° bTDC at full load, brake specific fuel consumption and exhaust gas temperature was increased by 15.84% and 4.60% respectively, while brake thermal efficiency decreases by 4.4%. Also, an 18.89% reduction in smoke, 5.26% increase in CO2, and 12.94% increase in NOx were observed. In addition, an empirical model for full range characterization was created. With an r-squared value of 0.9980 ± 0.0011, the artificial neural network model constructed to characterize all 10 variables was able to predict satisfactorily. Furthermore, substantial correlation among specific variables suggested that empirically reduced models were realistic.

14.
Materials (Basel) ; 14(17)2021 Aug 31.
Article in English | MEDLINE | ID: mdl-34501055

ABSTRACT

Friction surfacing is a solid-state coating process that uses plastic deformation to improve the efficiency of the core metallic pattern, resulting in fine-grained coatings with superior wear and corrosion properties. This article focuses on the development of inherently homogeneous, non-diluted coating of AISI316Ti stainless steel above EN8 and also encloses the empirical relationship for the prediction of bond strength (Bs), coating thickness (Ct), and coating width (Cw). The key individualities for bonding geometry were believed to be the process parameters such as rotational speed (rpm), traverse speed (mm/s), and axial load (kN). The effect of input parameters on the bond's external dimensions and strength was investigated using a multi-objective optimization approach through experimentation. The bond's strength improved as the coating thickness was reduced and the coating width was increased. The grain-refined coatings superimposing martensitic microstructure with no deposition of carbide particles added value to the metallurgical study using the scanning electron microscope.

15.
Results Phys ; 29: 104639, 2021 Oct.
Article in English | MEDLINE | ID: mdl-34513577

ABSTRACT

In this work, the partitioning clustering of COVID-19 data using c-Means (cM) and Fuzy c-Means (Fc-M) algorithms is carried out. Based on the data available from January 2020 with respect to location, i.e., longitude and latitude of the globe, the confirmed daily cases, recoveries, and deaths are clustered. In the analysis, the maximum cluster size is treated as a variable and is varied from 5 to 50 in both algorithms to find out an optimum number. The performance and validity indices of the clusters formed are analyzed to assess the quality of clusters. The validity indices to understand all the COVID-19 clusters' quality are analysed based on the Zahid SC (Separation Compaction) index, Xie-Beni Index, Fukuyama-Sugeno Index, Validity function, PC (performance coefficient), and CE (entropy) indexes. The analysis results pointed out that five clusters were identified as a major centroid where the pandemic looks concentrated. Additionally, the observations revealed that mainly the pandemic is distributed easily at any global location, and there are several centroids of COVID-19, which primarily act as epicentres. However, the three main COVID-19 clusters identified are 1) cases with value <50,000, 2) cases with a value between 0.1 million to 2 million, and 3) cases above 2 million. These centroids are located in the US, Brazil, and India, where the rest of the small clusters of the pandemic look oriented. Furthermore, the Fc-M technique seems to provide a much better cluster than the c-M algorithm.

16.
Materials (Basel) ; 14(15)2021 Aug 02.
Article in English | MEDLINE | ID: mdl-34361508

ABSTRACT

In this paper, Al-Fe-Si-Zn-Cu (AA8079) matrix composites with several weight percentages of B4C (0, 5, 10, and 15) were synthesized by powder metallurgy (PM). The essential amount of powders was milled to yield different compositions such as AA8079, AA8079-5 wt.%B4C, AA8079-10 wt.%B4C, and AA8079-15 wt.%B4C. The influence of powder metallurgy parameters on properties' density, hardness, and compressive strength was examined. The green compacts were produced at three various pressures: 300 MPa, 400 MPa, and 500 MPa. The fabricated green compacts were sintered at 375 °C, 475 °C, and 575 °C for the time period of 1, 2 and 3 h, respectively. Furthermore, the sintered samples were subjected to X-ray diffraction (XRD) analysis, Energy Dispersive Analysis (EDAX), and Scanning Electron Microscope (SEM) examinations. The SEM examination confirmed the uniform dispersal of B4C reinforcement with AA8079 matrix. Corrosion behavior of the composites samples was explored. From the studies, it is witnessed that the rise in PM process parameters enhances the density, hardness, compressive strength, and corrosion resistance.

17.
Materials (Basel) ; 14(16)2021 Aug 09.
Article in English | MEDLINE | ID: mdl-34442980

ABSTRACT

Microbial fuel cell (MFC) would be a standalone solution for clean, sustainable energy and rural electrification. It can be used in addition to wastewater treatment for bioelectricity generation. Materials chosen for the membrane and electrodes are of low cost with suitable conducting ions and electrical properties. The prime objective of the present work is to enhance redox reactions by using novel and low-cost cathode catalysts synthesized from waste castor oil. Synthesized graphene has been used as an anode, castor oil-emitted carbon powder serves as a cathode, and clay material acts as a membrane. Three single-chambered MFC modules developed were used in the current study, and continuous readings were recorded. The maximum voltage achieved was 0.36 V for a 100 mL mixture of domestic wastewater and cow dung for an anodic chamber of 200 mL. The maximum power density obtained was 7280 mW/m2. In addition, a performance test was evaluated for another MFC with inoculums slurry, and a maximum voltage of 0.78 V and power density of 34.4093 mW/m2 with an anodic chamber of 50 mL was reported. The present study's findings show that such cathode catalysts can be a suitable option for practical applications of microbial fuel cells.

18.
Materials (Basel) ; 14(16)2021 Aug 10.
Article in English | MEDLINE | ID: mdl-34442992

ABSTRACT

With the advent of the industrial revolution 4.0, the goal of the manufacturing industry is to produce a large number of products in relatively less time. This study applies the Taguchi L27 orthogonal array methodological paradigm along with response surface design. This work optimizes the process parameters in the turning of Aluminum Alloy 7075 using a Computer Numerical Control (CNC) machine. The optimal parameters influenced the rate of metal removal, the roughness of the machined surface, and the force of cutting. This experimental investigation deals with the optimization of speed (800 rpm, 1200 rpm, and 1600 rpm) and feed (0.15, 0.20, and 0.25 mm/rev) in addition to cutting depth (1.0, 1.5, and 2.0 mm) on the turning of Aluminum 7075 alloy in a CNC machine. The outcome in terms of results such as the removal rate of material (maximum), roughness on the machined surface (minimum), along with cutting force (least amount) were improved by the L27 array Taguchi method. There were 27 specimens of Al7075 alloy produced as per the array, and the corresponding responses were measured with the help of various direct contact and indirect contact sensors. Results were concluded all the way through diagrams of main effects in favor of signal-to-noise ratios and diagrams of surfaces with contour diagrams for various combinations of responses.

19.
Materials (Basel) ; 14(13)2021 Jul 01.
Article in English | MEDLINE | ID: mdl-34279259

ABSTRACT

Wire Cut Electric Discharge Machining (WCEDM) is a novel method for machining different materials with application of electrical energy by the movement of wire electrode. For this work, an AZ61 magnesium alloy with reinforcement of boron carbide and silicon carbide in different percentage levels was used and a plate was formed through stir casting technique. The process parameters of the stir casting process are namely reinforcement %, stirring speed, time of stirring, and process temperature. The specimens were removed from the casted AZ61 magnesium alloy composites through the Wire Cut Electric Discharge Machining (WCEDM) process, the material removal rate and surface roughness vales were carried out creatively. L 16 orthogonal array (OA) was used for this work to find the material removal rate (MRR) and surface roughness. The process parameters of WCEDM are pulse on time (105, 110, 115 and 120 µs), pulse off time (40, 50, 60 and 70 µs), wire feed rate (2, 4, 6 and 8 m/min), and current (3, 6, 9 and 12 Amps). Further, this study aimed to estimate the maximum ultimate tensile strength and micro hardness of the reinforced composites using the Taguchi route.

20.
Materials (Basel) ; 14(14)2021 Jul 20.
Article in English | MEDLINE | ID: mdl-34300958

ABSTRACT

This paper investigates the physical and mechanical properties of bighorns of Deccani breed sheep native from Karnataka, India. The exhaustive work comprises two cases. First, rehydrated (wet) and ambient (dry) conditions, and second, the horn coupons were selected for longitudinal and lateral (transverse) directions. More than seventy-two samples were subjected to a test for physical and mechanical property extraction. Further, twenty-four samples were subjected to physical property testing, which included density and moisture absorption tests. At the same time, mechanical testing included analysis of the stress state dependence with the horn keratin tested under tension, compression, and flexural loading. The mechanical properties include the elastic modulus, yield strength, ultimate strength, failure strain, compressive strength, flexural strength, flexural modulus, and hardness. The results showed anisotropy and depended highly on the presence of water content more than coupon orientation. Wet conditioned specimens had a significant loss in mechanical properties compared with dry specimens. The observed outcomes were shown at par with results for yield strength of 53.5 ± 6.5 MPa (which is better than its peers) and a maximum compressive stress of 557.7 ± 5 MPa (highest among peers). Young's modulus 6.5 ± 0.5 GPa and a density equivalent to a biopolymer of 1.2 g/cc are expected to be the lightest among its peers; flexural strength 168.75 MPa, with lowest failure strain percentage of 6.5 ± 0.5 and Rockwell hardness value of 60 HRB, seem best in the class of this category. Simulation study identified a suitable application area based on impact and fatigue analysis. Overall, the exhaustive experimental work provided many opportunities to use this new material in various diversified applications in the future.

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