ABSTRACT
The ATI 718Plus® is a creep-resistant nickel-based superalloy exhibiting high strength and excellent oxidation resistance in high temperatures. The present study is focused on multiscale 2D and 3D characterization (morphological and chemical) of the scale and the layer beneath formed on the ATI 718Plus superalloy during oxidation at 850 °C up to 4000 h in dry and wet air. The oxidized samples were characterized using various microscopic methods (SEM, TEM and STEM), energy-dispersive X-ray spectroscopy and electron diffraction. The 3D visualization of the microstructural features was achieved by means of FIB-SEM tomography. When oxidized in dry air, the ATI 718Plus develops a protective, dense Cr2O3 scale with a dual-layered structure. The outer Cr2O3 layer is composed of coarser grains with a columnar shape, while the inner one features fine, equiaxed grains. The Cr2O3 scale formed in wet air is single-layered and features very fine grains. The article discusses the difference between the structure, chemistry and three-dimensional phase distribution of the oxide scales and near-surface areas developed in the two environments. Electron microscopy/spectroscopy findings combined with the three-dimensional reconstruction of the microstructure provide original insight into the role of the oxidation environment on the structure of the ATI 718Plus at the nanoscale.
ABSTRACT
Ice accretion can adversely impact many engineering structures in commercial and residential sectors. Although there are many reports of low-ice-adhesion-strength materials, a scalable and durable deicing solution remains elusive, as ice detachment is dominated by interfacial toughness for large interfaces. In this work, durable metallic coatings based on Al-rich quasicrystalline alloys were prepared and applied on aluminum substrates using high-velocity oxyfuel thermal spray. X-ray diffraction patterns confirmed the quasicrystalline phases of the coating, and its large-scale deicing capability was studied by evaluating the coating's ice detachment mechanics using long lengths of ice. A toughness-controlled regime of interfacial fracture was observed for ice lengths longer than â¼2 cm, and a low shear strength of â¼30 kPa was achieved for a 20 cm ice length. The metallic coatings exhibited excellent ice repellency even after being abraded, scratched, heated, UV-irradiated, and exposed to chemical contaminations, demonstrating promising durability for real-world, large-scale ice removal.
