Static Softening Behavior and Modified Kinetics of Al 2219 Alloy Based on a Double-Pass Hot Compression Test.

In this paper, the static softening mechanism of a 2219 aluminum alloy was studied based on a double-pass isothermal compression test. For the experiment, different temperatures (623 K, 723 K, and 773 K), strain rates (0.1/s, 1/s, and 10/s), deformation ratios (20%, 30%, and 40%), and insulation periods (5 s, 30 s, and 60 s) were used. Based on the double-pass flow stress curves obtained from the experiment, the step rate expressed by the equivalent dynamic recrystallization fraction is dependent on the deformation parameters, which increases with the increase in strain rate and insulation time, while it decreases with the increase in temperature and strain. Based on the microstructure observed using electron backscattered diffraction (EBSD), the static softening mechanism of the Al 2219 alloy is mainly static recovery and incomplete static recrystallization. A new expression for the static recrystallization fraction is proposed using the reduction rate of the sub-grain boundary. The dependent rule on the deformation parameters is consistent with the step rate, but it is of physical significance. In addition, the modified static recrystallization kinetics established by the new SRX fraction method was proven to have a good modeling and prediction performance under given deformation conditions.

Finite Element Prediction of Residual Stress and Deformation Induced by Double-Pass TIG Welding of Al 2219 Plate.

Finite element (FE) analysis of welding residual stress and deformation is one of the essential stages in the manufacturing process of mechanical structures and parts. It aids in reducing the production cost, minimizing errors, and optimizing the manufactured component. This paper presents a numerical prediction of residual stress and deformation induced by two-pass TIG welding of Al 2219 plates. The FE model was developed using ABAQUS and FORTRAN packages, Goldak's heat source model was implemented by coding the nonuniform distributed flux (DFLUX) in user subroutine to represent the ellipsoidal moving weld torch, having front and rear power density distribution. Radiation and convection heat losses were taken into account. The mechanical boundary condition was applied to prevent the model from rotation and displacement in all directions while allowing material deformation. The FE model was experimentally validated and the compared results show good agreement with average variations of 18.8% and 17.4% in residual stresses and deformation, respectively.