Thermomechanical damage in cortical bone caused by margins of surgical drill bit: A finite element analysis.

BACKGROUND AND OBJECTIVE: Conventional surgical drill bits suffer from several drawbacks, including extreme heat generation, breakage, jam, and undesired breakthrough. Understanding the impacts of drill margin on bone damage can provide insights that lay the foundation for improvement in the existing surgical drill bit. However, research on drill margins in bone drilling is lacking. This work assesses the influences of margin height and width on thermomechanical damage in bone drilling. METHODS: Thermomechanical damage-maximum bone temperature, osteonecrosis diameter, osteonecrosis depth, maximum thrust force, and torque-were calculated using the finite element method under various margin heights (0.05-0.25 mm) and widths (0.02-0.26 mm). The simulation results were validated with experimental tests and previous research data. RESULTS: The effect of margin height in increasing the maximum bone temperature, osteonecrosis diameter, and depth were at least 19.1%, 41.9%, and 59.6%, respectively. The thrust force and torque are highly sensitive to margin height. A higher margin height (0.21-0.25 mm) reduced the thrust force by 54.0% but increased drilling torque by 142.2%. The bone temperature, osteonecrosis diameter, and depth were 16.5%, 56.5%, and 81.4% lower, respectively, with increasing margin width. The minimum thrust force (11.1 N) and torque (41.9 Nmm) were produced with the highest margin width (0.26 mm). The margin height of 0.05-0.13 mm and a margin width of 0.22-0.26 produced the highest sum of weightage. CONCLUSIONS: A surgical drill bit with a margin height of 0.05-0.13 mm and a margin width of 0.22-0.26 mm can produce minimum thermomechanical damage in cortical bone drilling. The insights regarding the suitable ranges for margin height and width from this study could be adopted in future research devoted to optimizing the margin of the existing surgical drill bit.

Surgical Drill Bit Design and Thermomechanical Damage in Bone Drilling: A Review.

As drilling generates substantial bone thermomechanical damage due to inappropriate cutting tool selection, researchers have proposed various approaches to mitigate this problem. Among these, improving the drill bit design is one of the most feasible and economical solutions. The theory and applications in drill design have been progressing, and research has been published in various fields. However, pieces of information on drill design are dispersed, and no comprehensive review paper focusing on this topic. Systemizing this information is crucial and, therefore, the impetus of this review. Here, we review not only the state-of-the-art in drill bit designs-advances in surgical drill bit design-but also the influences of each drill bit geometries on bone damage. Also, this work provides future directions for this topic and guidelines for designing an improved surgical drill bit. The information in this paper would be useful as a one-stop document for clinicians, engineers, and researchers who require information related to the tool design in bone drilling surgery.

Optimization of drilling parameters for thermal bone necrosis prevention.

BACKGROUND: Bone drilling is a mandatory process in orthopedic surgery to fix the fractured bones. Excessive heat is generated due to the shear deformation of bone and friction energy during the drilling process. OBJECTIVE: This paper is carried out to optimize the bone drilling parameters to prevent thermal bone necrosis. The main contribution of this work is instead of only consider the influence of rotational speed and feed rate, the effect of tool diameter and drilling hole depth are also incorporated for optimization study. METHODS: Response surface methodology (RSM) was used to develop a temperature prediction model. Drilling experiments were performed using finite element software DEFORM-3D. Analysis of variance (ANOVA) was conducted to investigate the drilling parameters' effect. Desirability function in RSM was used to determine the optimum combination of drilling parameters. RESULTS: Results indicated that one applicable combination of drilling parameters could increase the bone temperature by less than 0.03%. To avoid thermal bone necrosis, eight reasonable combinations of drilling parameters were proposed. 3.3∘C residuals between in-vitro experiments and predicted values were demonstrated. CONCLUSIONS: It is envisaged that finite element simulation with RSM can simplify tedious experimental works and useful in the clinical application to avoid bone necrosis.