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1.
J Prosthet Dent ; 2023 Jun 01.
Article in English | MEDLINE | ID: mdl-37270303

ABSTRACT

Digital smile design and ceramic veneers are described with virtual patient representation. The procedure included facial scanning with a 3D scanner accessory (Structure sensor pro; Occipital Inc) mounted on a tablet computer (iPad; Apple Inc) and an innovative chairside silicone guide to replace the intraoral scan body for a straightforward and user-friendly workflow.

2.
J Prosthodont ; 31(8): e67-e86, 2022 Oct.
Article in English | MEDLINE | ID: mdl-35675133

ABSTRACT

PURPOSE: The purpose of this systematic review and meta-analysis was to evaluate the effect of using additive manufacturing (AM) for dental ceramic fabrication in comparison with subtractive manufacturing (SM), and to evaluate the effect of the type of AM technology on dental ceramic fabrication. MATERIALS AND METHODS: A search was conducted electronically in MEDLINE (via PubMed), EBSCOhost, Scopus, and Cochran Library databases, and also by other methods (table of contents screening, backward and forward citations, and grey literature search) up to February 12, 2022, to identify records evaluating additive manufacturing of ceramics for dental purposes in comparison with subtractive manufacturing. A minimum of 2 review authors conducted tstudy selection, quality assessment, and data extraction. Quality assessment was performed with Joanna Briggs Institute tool, and the quantitative synthesis was performed with the Comprehensive Meta-Analysis program (CMA, Biostat Inc). Hedges's g for effect size was calculated, with 0.2 as small, 0.5 as medium, and 0.8 as large. Heterogeneity was assessed with I2 and prediction interval (PI) statistics. Publication bias was investigated with funnel plots and grey literature search. Certainty of evidence was assessed with the Grading of Recommendations: Assessment, Development, and Evaluation (GRADE) tool. RESULTS: A total of 28 studies were included for the qualitative and quantitative synthesis; 11 in vitro studies on accuracy, 1 in vivo study on color, and 16 in vitro studies on physical and mechanical properties. Meta-analysis showed overall higher accuracy for SM compared with AM, with medium effect size (0.679, CI: 0.173 to 1.185, p = 0.009) and also for marginal (g = 1.05, CI: 0.344 to 1.760, p = 0.004), occlusal (g = 2.24, CI: 0.718 to 3.766, p = 0.004), and total (g = 4.544, CI: -0.234 to 9.323, p = 0.062) with large effect size; whereas AM had higher accuracy than SM with small effect size for the external (g = -0.238, CI: -1.215 to 0.739), p = 0.633), and internal (g = -0.403, CI: -1.273 to 0.467, p = 0.364) surfaces. For technology, self-glazed zirconia protocol had the smallest effect size (g = -0.049, CI: -0.878 to 0.78, p = 0.907), followed by stereolithography (g = 0.305, CI: -0.289 to 0.9, p = 0.314), and digital light processing (g = 1.819, CI: 0.662 to 2.976, p = 0.002) technologies. Flexural strength was higher for ceramics made by SM in comparison to AM with large effect size (g = -2.868, CI: -4.371 to -1.365, p < 0.001). Only 1 study reported on color, favoring ceramics made through combined AM and SM. CONCLUSIONS: Subtractive manufacturing had better overall accuracy, particularly for the marginal and occlusal areas, higher flexural strength, and more favorable hardness, fracture toughness, porosity, fatigue, and volumetric shrinkage; whereas AM had more favorable elastic modulus and wettability. Both methods had favorable biocompatibility. All studies on accuracy and mechanical properties were in vitro, with high heterogeneity and low to very low certainty of evidence. There is a lack of studies on color match and esthetics.


Subject(s)
Computer-Aided Design , Esthetics, Dental , Zirconium , Ceramics , Flexural Strength , Stereolithography , Materials Testing , Dental Porcelain , Surface Properties
3.
J Prosthet Dent ; 127(4): 635-644, 2022 Apr.
Article in English | MEDLINE | ID: mdl-33342613

ABSTRACT

STATEMENT OF PROBLEM: Tools will gradually deteriorate with repetitive milling. However, tool lifetime can vary depending on the type of milling machine, the hardness of the ceramic material, and the size of the restoration. Studies evaluating the effect of tool deterioration on the trueness of milled restorations are lacking. PURPOSE: The purpose of this study was to evaluate the effect of tool deterioration on the trueness of milled restorations. MATERIAL AND METHODS: A patient requiring a ceramic crown was recruited. Repetitive milling of zirconia crowns (inCoris TZI; Dentsply Sirona) with tungsten carbide rotary instruments and glass-ceramic crowns (VITABLOCS mark II; Vita Zahnfabrik) with diamond rotary instruments was performed by using a 5-axis milling machine (inLab MC X5; Dentsply Sirona) until the machine software program indicated replacing the largest tool. The percentage of deterioration for the largest tool was recorded before each milling. The trueness for different crown areas was evaluated by using a 3-dimensional evaluation software program (Geomagic Control X; 3D systems), and the crowns were clinically evaluated. The crowns were grouped into 4 quadrants as per the deterioration percentage. The Pearson correlation (r) between the deterioration percentage and trueness and linear contrast analysis (partial eta squared [η]) among the groups were performed. RESULTS: Glass-ceramic crown areas had low correlation except for mesial (high, r=0.63, high, η=0.37) and distal (medium, r=0.42, high, η= 0.34) areas, whereas zirconia crowns had low correlation for inner and internal areas and medium to high correlation for mesial (r= -0.31, η=0.33), distal (r= -0.53, η=0.36), occlusal (r= -0.32, η=0.164), external (r= 0.69, η=0.52), and marginal (r= -0.44, η=0.19) areas. Zirconia crowns had excellent marginal fit and occlusal contact and light to excellent proximal contact, whereas glass-ceramic crowns had excellent marginal fit, minor to major occlusal correction, and heavy proximal contact. CONCLUSIONS: The effect of tool deterioration on trueness depended on material type and crown area. Only proximal areas were affected in the glass-ceramic crowns, whereas external, proximal, occlusal, and marginal areas were affected in the zirconia crowns. Trueness did not necessarily reflect the clinical quality of the crown, as both crown types were clinically satisfactory. Although zirconia crowns were overmilled in comparison with the reference design and glass-ceramic crowns, they had better clinical quality.


Subject(s)
Computer-Aided Design , Dental Prosthesis Design , Ceramics , Crowns , Dental Porcelain , Dental Prosthesis Design/methods , Humans , Zirconium
4.
J Prosthodont ; 31(4): 320-325, 2022 Apr.
Article in English | MEDLINE | ID: mdl-34213056

ABSTRACT

PURPOSE: To evaluate the effect of repetitive milling on the surface roughness of ceramic crowns. MATERIALS AND METHODS: Twenty feldspathic ceramic crowns (VITABLOCS Mark II; Vita Zahnfabrik, Bad Säckingen, Germany) milled with hard milling protocol, and 20 zirconia crowns (5Y-TZP, inCoris TZI; Dentsply Sirona, York, PA) milled with soft milling protocol, using a 5-axis milling machine (inLab MC X5; Dentsply Sirona) were investigated. Atomic force microscopy (SPM SmartSPM™-1000) was used for surface roughness measurements (Ra, RMS). Pearson correlation between bur deterioration percentage as provided by the software of the milling machine and surface roughness was performed with an (r) range between 1 and -1. Trend analysis between the 2-half and among the 4-quarter bur lifetime was performed with linear contrast analysis and partial eta squared (η) for estimate of effect size. Analysis of mean variance between the zirconia and feldspathic ceramic groups was performed with a t-test, with α = 0.05. RESULTS: Correlation analysis showed small correlation for Ra, RMS (r = -0.02, -0.16 for the feldspathic ceramic crowns and r = 0.044, 0.034 for the zirconia crowns), and no significant differences for the 2-half and 4-quarter groups (p > 0.05) for both crown types. Estimate of effect size was rated as medium for the 2-half groups (Ra = 0.420, RMS = 0.395) and large for the 4-quarter groups (RA = 0.22, F = 1.48, RMS = 0.19, F = 1.26) for the feldspathic ceramic crowns, and small effect size for the 2-half groups (Ra = 0.18, RMS = 0.20) and the 4-quarter groups (Ra = 0.035, RMS = 0.037) for the zirconia crowns. There was no significant difference (p = 0.178, F = 0.016. p = 0.088, F = 0.002) between the feldspathic ceramic and zirconia crowns with medium and large effect size (0.45, 0.57) for RA and RMS. CONCLUSIONS: Milling zirconia and feldspathic ceramic crowns had small correlation between bur deterioration and surface roughness when the burs were used within their recommended lifetime. However, hard milled feldspathic ceramic crowns had higher surface roughness than the soft milled zirconia crowns. Bur deterioration had a larger effect on the surface roughness of the feldspathic ceramic crowns than the zirconia crowns.


Subject(s)
Computer-Aided Design , Dental Porcelain , Ceramics , Crowns , Materials Testing , Surface Properties , Zirconium
5.
J Prosthodont ; 30(2): 171-176, 2021 Feb.
Article in English | MEDLINE | ID: mdl-32856358

ABSTRACT

PURPOSE: To investigate the effect of different milling protocols for different ceramic materials on the trueness and precision of milled ceramic crowns. MATERIALS AND METHODS: A definitive impression from a patient requiring a ceramic crown was used to fabricate forty glass ceramic crowns (VITABLOCS mark II, Vita Zahnfabrik) milled with wet, hard milling protocol, and 40 zirconia crowns (inCoris TZI, Dentsply, Sirona) milled with dry, soft milling protocol, using a 5-axis milling machine (inLab MC X5; Dentsply Sirona). Trueness and precision for different crown areas were evaluated with a 3D evaluation software (Geomagic Control X, 3D systems). Statistical analysis was performed between the 2 crown types with independent t-test, and analysis of variances followed by Bonferroni tests among crown areas for each crown. RESULTS: All areas of the glass ceramic crowns had higher trueness than the zirconia crown areas (p < 0.05). Crown areas of each crown type had significantly different trueness values (p < 0.001, F = 175.17 for glass crowns, p < 0.001, F = 35.04 for zirconia crowns). Glass crowns had 3.78 µm precision, while zirconia crowns had 4.12 µm precision, with a precision difference range between the 2 types of crowns from 0.32 µm for the inner surface to 6.5 µm for the marginal surface. CONCLUSIONS: Type of ceramic material and milling protocol affected trueness of the milled crown, with higher trueness for the hardmilled glass crowns than the soft milled zirconia crowns. Soft milled zirconia crowns were generally overmilled in comparison with the reference design and glass crowns. However, glass crowns exhibited more undermilling in thin and deep areas. The crown area affected trueness, with external areas having better trueness than internal areas. The 5-axis milling machine had high precision, which was minimally affected by the ceramic type, milling protocol, or crown area.


Subject(s)
Computer-Aided Design , Dental Prosthesis Design , Ceramics , Crowns , Dental Porcelain , Humans , Zirconium
6.
J Prosthodont ; 28(2): e580-e586, 2019 Feb.
Article in English | MEDLINE | ID: mdl-30091168

ABSTRACT

PURPOSE: To evaluate the fit of single crowns fabricated using conventional, digital, or cast digitization methods. MATERIALS AND METHODS: One subject with a peg-shaped maxillary lateral incisor was selected in this study. Tooth preparation for an all-ceramic crown was performed and 10 conventional poly(vinyl siloxane) impressions, and 10 digital impressions using an intraoral scanner were made. Each working cast was scanned using a laboratory scanner and an intraoral scanner. Four groups were tested Group 1: conventional impressions. Group 2: cast laboratory scans. Group 3: cast scans using intraoral scanner. Group 4: direct intraoral scans. For group 1, heat-pressed glass ceramic crowns (IPS e.max Press) were fabricated using casts produced from the conventional impressions. For groups 2-4, crowns were milled using ceramic blocks (IPS e.max CAD). Ten crowns were fabricated for each group. Marginal and internal gaps were measured using a replica technique. Replicas were sectioned mesiodistally and buccolingually and were observed under a stereomicroscope. Three measurements were selected for each cut: occlusal, axial, and marginal. Statistical analysis was performed using two-way ANOVA and Tukey HSD tests. RESULTS: For each replica, 6 measurements were made for the mesiodistal and the same for the buccolingual cuts, producing 12 measurement points per crown (4 measurements for marginal, 4 for axial, 4 for occlusal), 120 measurements for each group (40 measurements for marginal, 40 for axial, 40 for occlusal), and 480 measurements in total. Two-way ANOVA revealed location to be a significant factor (p = 0.001). No significant differences among groups (p = 0.456), and no interactions between groups and locations (p = 0.221) were found. Means for the occlusal site were significantly larger than other sites in most group combinations, while the difference between the marginal and axial sites was not significant. No significant differences among groups were found for each measurement. The marginal gaps ranged from 125.46 ± 25.39 µm for group 3 to 135.59 ± 24.07 µm for group 4. The smallest axial mean was in group 1 (98.10 ± 18.77 µm), and the largest was 127.25 ± 19.79 µm in group 4. The smallest occlusal mean was in group 2 (166.53 ± 36.51 µm), and the largest occlusal mean was in group 3 (203.32 ± 80.24 µm). CONCLUSIONS: Ceramic crowns, which were made using all-digital approach or cast digitization by a laboratory or intraoral scanner had comparable fit to those produced by conventional approach.


Subject(s)
Computer-Aided Design , Crowns , Dental Casting Technique , Dental Materials , Dental Porcelain , Dental Prosthesis Design/methods , Ceramics , Dental Impression Technique , Dental Marginal Adaptation , Dental Occlusion , Humans
7.
Clin Oral Implants Res ; 22(6): 638-44, 2011 Jun.
Article in English | MEDLINE | ID: mdl-21039897

ABSTRACT

OBJECTIVES: To evaluate the effects and interactions between cement type, abutment height and surface roughness on bond strength of cemented implant restorations. MATERIALS AND METHODS: One hundred and sixty metal copings were fabricated and divided into 16 groups of 10 samples each. Copings were cemented on 4 and 6 mm height Alfa-Gate(®) abutment, using four types of cements: zinc phosphate (ZNP), glass ionomer (GI), and zinc oxide eugenol (ZOE) with or without 15% vaseline. Copings were removed using a universal testing machine and bond strengths were recorded. All abutments were sandblasted with 50 µm aluminum oxide and the experiment was repeated. Results were analyzed using univariate analysis, Games-Howell, and Bonferroni's pairwise comparisons tests at P≤0.05. RESULTS: Bond strengths were significantly different according to cement type, abutment height, and surface roughness (P=0.001). The cement ranking from highest to lowest was: ZNP>GI>ZOE>zinc oxide eugenol with 15% vaseline (ZOEV). An increasing abutment height showed a significant increase in bond strength for permanent cements only (P≤0.05). Sandblasting abutment surface significantly the increased bond strength for all cement except the ZOEV at 4 mm abutment, and for only ZOE and GI cements at the 6 mm abutment (P≤0.05). CONCLUSIONS: ZP was the strongest cement and required using one of the variables (height, surface roughness) for maximum bond strength. GI bond strength was increased by both variables but sandblasting was more effective. ZOE required using both variables to be as effective as some of the permanent cement subgroups. ZOEV was the weakest and bond strength was not improved by either variables.


Subject(s)
Cementation/methods , Dental Abutments , Dental Bonding , Dental Cements/chemistry , Dental Implants , Dental Prosthesis Design , Dental Prosthesis Retention , Adhesiveness , Aluminum Oxide/chemistry , Chromium Alloys/chemistry , Crowns , Dental Etching/methods , Dental Materials/chemistry , Dental Stress Analysis/instrumentation , Glass Ionomer Cements/chemistry , Humans , Materials Testing , Petrolatum/chemistry , Stress, Mechanical , Surface Properties , Titanium/chemistry , Torque , Zinc Oxide-Eugenol Cement/chemistry , Zinc Phosphate Cement/chemistry
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