Critical properties of plastic packaging waste for recycling: A case study on non-beverage plastic bottles in an urban MSW system in Austria.

The low recycling rate of post-consumer plastic packaging waste (PPW), which is partly due to insufficient separate collection, heterogeneous composition and high levels of contamination, poses a challenge in Austria, where the recycling rate must double in order to meet the target of 55 %. This study analyzes key packaging characteristics of non-beverage plastic bottles influencing recyclability, using Vienna as a case study. Additionally, a net quantity indicator and separate collection rates were calculated. 738 bottles from mixed MSW and 1,159 bottles from separate PPW collection were analyzed. The main polymer's proportion described by the net quantity indicator was higher for bottles from separate collection (69-72 %) than from mixed MSW (58 %), showing that a large share of the foreign materials are residues and dirt, with significantly higher contents in mixed MSW (20 %) than in separate collection (11 %). With a separate collection rate of 19.2 %, the great potential for recycling currently lies in mixed MSW at 4,112 t/yr. Thereof, 46 % is uncolored, 54 % is colored/white and, in terms of material grade, 30 % is food grade. The most common filling volume for PET, PP and HDPE was 0.5 < x ≤ 1.5 L (23-59 %) and the most common decoration technology was label (60-85 %). PET and PP had the highest shares of food-grade bottles (37-46 %), while PP had the highest share of colored bottles (22-31 %). The mechanical recycling potential of bottles depends largely on packaging characteristics, influencing separate collection and also automatic sorting. Harmonized design specifications are therefore crucial for this heterogeneous PPW fraction.

Developing a prediction model in a lightweight packaging waste sorting plant using sensor-based sorting data combined with data of external near-infrared and LiDAR sensors.

Sensor-based material flow monitoring allows for continuously high output qualities, through quality management and process control. The implementation in the waste management sector, however, is inhibited by the heterogeneity of waste and throughput fluctuations. In this study, challenges and possibilities of using different types of sensors in a lightweight packaging waste sorting plant are investigated. Three external sensors have been mounted on different positions in an Austrian sorting plant: one Light Detection and Ranging (LiDAR) sensor for monitoring the volume flow and two near-infrared (NIR) sensors for measuring the pixel-based material composition and occupation density. Additionally, the data of an existing sensor-based sorter (SBS) were evaluated. To predict the newly introduced parameter material-specific occupation density (MSOD) of multi-coloured polyethylene terephthalate (PET) preconcentrate, different machine learning models were evaluated. The results indicate that using SBS data for both monitoring of throughput fluctuations caused by different bag opener settings as well as monitoring the material composition is feasible, if the pre-set teach-in is suitable. The ridge regression model based on SBS was comparable (RMSE = 3.59 px%, R² = 0.57) to the one based on NIR and LiDAR (RMSE = 3.1 px%, R² = 0.68). The demonstrated feasibility of the implementation at plant scale highlights the opportunities of sensor-based material flow monitoring for the waste management sector and paves the way towards a more circular plastics economy.

Consumers confused 'Where to dispose biodegradable plastics?': A study of three waste streams.

Biodegradable plastics, either fossil- or biobased, are often promoted due to their biodegradability and acclaimed environmental friendliness. However, as demonstrated by previous literature, considerable confusion exists about the appropriate source separation and waste management of these plastics. Present study investigated this confusion based on manual sorting analyses of waste sampled from packaging waste (P), biowaste (B) and residual waste (R) in an urban area of Austria. The results were evaluated relative to near-infrared sensor-based sorting trials conducted in a German urban area. Although existing literature has focused on waste composition analyses (mostly in stand-alone studies) of the three waste streams, the present study focused on identifying the specific types of biodegradable plastic items found in each of these streams. Supermarket carrier bags (P = 90, B = 14, R = 33) and dustbin bags (P = 2, B = 46, R = 6) were found in all three waste streams in the Austrian urban area. Similarly, in the German urban area dustbin bags (P = 1, B = 106, R = 3) were the common items. The results indicate that certain bioplastic items were present in more than one bin; thus, hinting that consumers are not necessarily aware of how-to source-separate the biodegradable plastics. This suggests that neither consumers nor current waste management systems are fully 'adapted' to bioplastics, and the management of these plastics' waste is currently not optimal.

Recovery of plastic packaging from mixed municipal solid waste. A case study from Austria.

Austria must recycle more packaging materials. Especially for plastic packaging waste, significant increases are necessary to reach the EU recycling targets for 2025 and 2030. In addition to improving separate collection and introducing a deposit system for specific fractions, the share of plastic packaging in mixed municipal solid waste (MSW) could be utilized. In Austria, about 1.8milliontonnes of mixed MSW are generated. This includes about 110,000 t/a of plastic packaging waste. Most of the mixed MSW (94 %) is sent directly or via residues from pre-treatment, such as mechanical-biological treatment or waste sorting, to waste incineration. While materials such as glass and metals can also be recovered from the bottom ash, combustible materials such as plastics must be recovered before incineration. This work aims to evaluate the recovery potential of plastic packaging waste in mixed MSW with automated waste sorting. For this purpose, two of the largest Austrian waste sorting plants, with a total annual throughput of about 280,000 t/a, were investigated. The investigation included regular sampling of selected output streams and sorting analysis. The results show that the theoretical recovery potential of plastic packaging from these two plants is 6,500 t/a on average. An extrapolation to Austria results in a potential of about 83,000 t/a. If losses due to further treatment, such as sorting and recycling, are considered, about 30,000 t/a of recyclate could be returned to plastic production. This would correspond to an increase in plastic packaging recycling rate from 25 % to 35 %.

Methods for identifying the material-recyclable share of SRF during co-processing in the cement industry.

Solid Recovered Fuels (SRF) include non-combustible mineral components (e.g. CaCO3, SiO2, Al2O3) that are required as raw materials for producing clinker and are completely incorporated into the clinker during the thermal recovery of SRF. This paper discusses simple and practicable ways of finding the relative amount of SRF that may be utilised as raw material (given as the recycling index). For this purpose, the entire mineral content of SRF was determined as the ash content and its main components were identified using different analytical methods.•A fusion melt of the previously incinerated sample with subsequent measuring using ICP-OES and XRF as well as a total digestion of the incinerated and non-incinerated sample with subsequent measuring using ICP-OES/ICP-MS were applied.•The results showed a good agreement of all four analytical methods for the elementary oxides Al2O3, CaO, Fe2O3, SiO2, TiO2, P2O5 and MgO (relative deviation from 6.6 to 38.9%) and slightly higher deviations for K2O, Na2O and SO3 (14.2-96.0%).•It was also shown that different incineration temperatures (550 °C, 815 °C and 950 °C) have no effect on the result of the recycling index unless it is assumed that the recycling index equals the ash content.

Microbial production of high value molecules using rayon waste material as carbon-source.

Rayon filaments composed of regenerated cellulose are used as reinforcement materials in tires and to a lower extent in the clothing industry as personal protective equipment e.g. flame retardant cellulosic based materials. After use, these materials are currently transferred to landfills while chemical degradation does not allow the recovery of the cellulose (as glucose) nor the separation of the high valuable flame-retardant pigment. In this study, rayon fibers were enzymatically hydrolyzed to allow recovery of glucose and valuable additives. The glucose was successfully used as carbon source for the production of high value compounds such as itaconic acid, lactic acid and chitosan. 14.2 g/L of itaconic acid, 36.5 g/L of lactic acid and 39.2 g/L of chitosan containing biomass were produced from Escherichia coli, Lactobacillus paracasei and Aspergillus niger, respectively, comparable to yields obtained when using commercial glucose as carbon source.

Stepwise treatment of ashes and slags by dissolution, precipitation of iron phases and carbonate precipitation for production of raw materials for industrial applications.

The purpose of this study was to test the feasibility of a specific mineral carbonation reaction route applied to different types of alkaline industrial residues, i.e. biomass, paper sludge and municipal solid waste incineration bottom ashes and stainless steel slags and dust. This new approach includes the dissolution of industrial residues in hydrochloric acid (HCl), followed by precipitation of iron compounds from the resulting aqueous solutions and the precipitation of calcium carbonates to employ in industrial applications (Carbon Capture, Utilisation and Storage, CCUS). The aim of this work is to apply this stepwise treatment to different types of poorly valorised industrial residues to assess which may be the most promising ones to employ for the process, in terms of total content of specific elements in the obtained products. Our results clearly indicate that the investigated ashes and slags consist of 20-30 wt% CaO which is bound in a broad variety of mineral phases. Reaction of slags and ashes with HCl leads to the formation of Si-rich solid residues and Ca-rich aqueous solutions. Dissolution residues from ash treatment might be used as lightweight concrete aggregate in case of appropriate mechanical properties, whereas dissolution residues from slag treatment might serve as metallurgical Cr concentrates. Resulting aqueous solutions show high concentrations of Ca (>10 g/L), up to 27 g/L of Fe and significant amounts of heavy metals like Pb, Ba, Zn, Cu, Ni. The concentration of dissolved Fe decreases to 2 mg/L by adding NH3 which leads to the precipitation of amorphous iron phases. Finally, calcium carbonates with a purity of 79-97% are precipitated by injecting CO2 at pH 9. These carbonates present lower heavy metal contents than the input materials (e.g. 0.3 wt% ZnO compared to 0.9 wt% for EAF-FD).

Solid recovered fuels in the cement industry--semi-automated sample preparation unit as a means for facilitated practical application.

One of the challenges for the cement industry is the quality assurance of alternative fuel (e.g., solid recovered fuel, SRF) in co-incineration plants--especially for inhomogeneous alternative fuels with large particle sizes (d95⩾100 mm), which will gain even more importance in the substitution of conventional fuels due to low production costs. Existing standards for sampling and sample preparation do not cover the challenges resulting from these kinds of materials. A possible approach to ensure quality monitoring is shown in the present contribution. For this, a specially manufactured, automated comminution and sample divider device was installed at a cement plant in Rohoznik. In order to prove its practical suitability with methods according to current standards, the sampling and sample preparation process were validated for alternative fuel with a grain size >30 mm (i.e., d95=approximately 100 mm), so-called 'Hotdisc SRF'. Therefore, series of samples were taken and analysed. A comparison of the analysis results with the yearly average values obtained through a reference investigation route showed good accordance. Further investigations during the validation process also showed that segregation or enrichment of material throughout the comminution plant does not occur. The results also demonstrate that compliance with legal standards regarding the minimum sample amount is not sufficient for inhomogeneous and coarse particle size alternative fuels. Instead, higher sample amounts after the first particle size reduction step are strongly recommended in order to gain a representative laboratory sample.

Landfill mining: Resource potential of Austrian landfills--Evaluation and quality assessment of recovered municipal solid waste by chemical analyses.

Since the need for raw materials in countries undergoing industrialisation (like China) is rising, the availability of metal and fossil fuel energy resources (like ores or coal) has changed in recent years. Landfill sites can contain considerable amounts of recyclables and energy-recoverable materials, therefore, landfill mining is an option for exploiting dumped secondary raw materials, saving primary sources. For the purposes of this article, two sanitary landfill sites have been chosen for obtaining actual data to determine the resource potential of Austrian landfills. To evaluate how pretreating waste before disposal affects the resource potential of landfills, the first landfill site has been selected because it has received untreated waste, whereas mechanically-biologically treated waste was dumped in the second. The scope of this investigation comprised: (1) waste characterisation by sorting analyses of recovered waste; and (2) chemical analyses of specific waste fractions for quality assessment regarding potential energy recovery by using it as solid recovered fuels. The content of eight heavy metals and the net calorific values were determined for the chemical characterisation tests.

Landfill mining: Development of a theoretical method for a preliminary estimate of the raw material potential of landfill sites.

In recent years, the rising need for raw materials by emerging economies (e.g. China) has led to a change in the availability of certain primary raw materials, such as ores or coal. The accompanying rising demand for secondary raw materials as possible substitutes for primary resources, the soaring prices and the global lack of specific (e.g. metallic) raw materials pique the interest of science and economy to consider landfills as possible secondary sources of raw materials. These sites often contain substantial amounts of materials that can be potentially utilised materially or energetically. To investigate the raw material potential of a landfill, boreholes and excavations, as well as subsequent hand sorting have proven quite successful. These procedures, however, are expensive and time consuming as they frequently require extensive construction measures on the landfill body or waste mass. For this reason, this article introduces a newly developed, affordable, theoretical method for the estimation of landfill contents. The article summarises the individual calculation steps of the method and demonstrates this using the example of a selected Austrian sanitary landfill. To assess the practicality and plausibility, the mathematically determined raw material potential is compared with the actual results from experimental studies of excavated waste from the same landfill (actual raw material potential).

Monitoring of WEEE plastics in regards to brominated flame retardants using handheld XRF.

This contribution is focused on the on-site determination of the bromine content in waste electrical and electronic equipment (WEEE), in particular waste plastics from television sets (TV) and personal computer monitors (PC) using a handheld X-ray fluorescence (XRF) device. The described approach allows the examination of samples in regards to the compliance with legal specifications for polybrominated biphenyls (PBBs) and polybrominated diphenyl ethers (PBDEs) directly after disassembling and facilitates the sorting out of plastics with high contents of brominated flame retardants (BFRs). In all, over 3000 pieces of black (TV) and 1600 pieces of grey (PC) plastic waste were analysed with handheld XRF technique for this study. Especially noticeable was the high percentage of pieces with a bromine content of over 50,000ppm for TV (7%) and PC (39%) waste plastics. The applied method was validated by comparing the data of handheld XRF with results obtained by GC-MS. The results showed the expected and sufficiently accurate correlation between these two methods. It is shown that handheld XRF technique is an effective tool for fast monitoring of large volumes of WEEE plastics in regards to BFRs for on-site measurements.

Design and quality assurance for solid recovered fuel.

This contribution describes the processing and the quality assurance of solid recovered fuel (SRF) that is increasingly used in a wide range of co-incineration plants. As an example, the preparation of municipal, commercial and industrial wastes for recovering of two different specifications of waste fuels (i.e. primary burner fuel and hot disc fuel used in cement industry) is reported and the multiple stage processing scheme used in SRF production is presented as well as the quality of SRF obtained. It will be shown, that removing of metals and sorting out of unwanted inert materials like stones, glass and concrete only after disintegration of the waste matrix during several crushing and separation steps can be carried out efficiently. In the following chapters, the quality assurance of SRF is demonstrated and described by using two different scenarios (i.e. different sizes of waste streams with different particle sizes, delivered to a cement plant by walking floor trucks). Based on CEN/TS-guidelines for SRF as well as national norms (ÖNORM), two sampling procedures and sample preparation schemes are elaborated for the scenarios and own practical experiences in quality assessment of heterogeneous waste fuels are reported. Finally, references are given on new, innovative laboratory equipment like cutting mills with attached cyclones and a mobile, hand-sized XRF-instrument for fast identification of extraneous materials removed from the laboratory sample prior to chemical analysis.