Method for evaluating roughness and valley areas coefficients of surfaces acquired by laser scanner.

The quantitative determination of average roughness parameters, from the determination of height variations of the surface points, is frequently used to estimate the adhesion between an adhesive and the surface of a substrate. However, to determine the interaction between an adhesive and a surface of a heterogeneous material, such as a red ceramic, it is essential to define other roughness parameters. This work proposes a method for determining the roughness of red ceramic blocks from a three-dimensional evaluation, with the objective of estimating the contact area that the ceramic substrate can provide for a cementitious matrix. The study determines the average surface roughness from multiple planes and proposes the adoption of 2 more roughness parameters, the valley area index and the average valley area. The results demonstrate that there are advantages in using the proposed multiple plane method for roughness computation and that the valley area parameters are efficient to estimate the extent of adhesion between the materials involved.

New Method for Evaluating Surface Roughness Parameters Acquired by Laser Scanning.

Quality evaluation of a material's surface is performed through roughness analysis of surface samples. Several techniques have been presented to achieve this goal, including geometrical analysis and surface roughness analysis. Geometric analysis allows a visual and subjective evaluation of roughness (a qualitative assessment), whereas computation of the roughness parameters is a quantitative assessment and allows a standardized analysis of the surfaces. In civil engineering, the process is performed with mechanical profilometer equipment (2D) without adequate accuracy and laser profilometer (3D) with no consensus on how to interpret the result quantitatively. This work proposes a new method to evaluate surface roughness, starting from the generation of a visual surface roughness signature, which is calculated through the roughness parameters computed in hierarchically organized regions. The evaluation tools presented in this new method provide a local and more accurate evaluation of the computed coefficients. In the tests performed it was possible to quantitatively analyze roughness differences between ceramic blocks and to find that a quantitative microscale analysis allows to identify the largest variation of roughness parameters Raavg, Rasdv, Ramin and Ramax between samples, which benefit the evaluation and comparison of the sampled surfaces.