Polymer Colloids: Current Challenges, Emerging Applications, and New Developments.

Polymer colloids are complex materials that have the potential to be used in a vast array of applications. One of the main reasons for their continued growth in commercial use is the water-based emulsion polymerization process through which they are generally synthesized. This technique is not only highly efficient from an industrial point of view but also extremely versatile and permits the large-scale production of colloidal particles with controllable properties. In this perspective, we seek to highlight the central challenges in the synthesis and use of polymer colloids, with respect to both existing and emerging applications. We first address the challenges in the current production and application of polymer colloids, with a particular focus on the transition toward sustainable feedstocks and reduced environmental impact in their primary commercial applications. Later, we highlight the features that allow novel polymer colloids to be designed and applied in emerging application areas. Finally, we present recent approaches that have used the unique colloidal nature in unconventional processing techniques.

Microwave-Assisted Ultrafast RAFT Miniemulsion Polymerization of Biobased Terpenoid Acrylates.

There is a growing preference to move away from traditional petrochemical-based polymers toward biobased alternatives. Here, we report the microwave-assisted RAFT polymerization of several terpenoid acrylates (tetrahydrogeraniol, cyclademol, nopol, and citronellol). These biobased monomers give polymers with a broad range of glass transition temperatures and are excellent candidates to substitute oil-based (meth)acrylates in applications such as coatings and adhesives. First, the process was studied in miniemulsion, finding that all terpenoid acrylates showed a substantial increase in both polymerization rate and reaction control when microwave irradiation was applied. These observations were attributed to nonthermal microwave effects, namely, to changes in the kinetic coefficients under irradiation. The reactions were also carried out in solution, where an amplified nonthermal microwave effect was observed. The results indicate that nonthermal microwave effects allow RAFT polymerization of these terpenoid acrylates to proceed with both improved control and at higher polymerization rates compared to using conventional heating.

Linking Film Structure and Mechanical Properties in Nanocomposite Films Formed from Dispersions of Cellulose Nanocrystals and Acrylic Latexes.

Cellulose nanocrystals (CNCs) are unique, lightweight materials that possess high elastic modulus and tensile strength, making them of great interest in the formation of nanocomposite materials. However, efficient design of the composite material is essential in translating the mechanical properties of the individual CNCs into the nanocomposite film. In this work, we demonstrate the formation of structured CNC/acrylic dispersions by physical blending of the anionic CNCs with charged acrylic latex particles. By blending with large cationic latex particles, the CNCs adsorbed onto the acrylic latex surface while blending with small latex particles led to the inverse structure. Films were cast from these dispersions and the physical properties were compared with the aim of understanding the influence of the initial structure of the hybrid dispersion on the structure of the final film. A significant difference in the mechanical properties was observed based on the position of the CNCs in the initial dispersion. Adsorption of latex particles onto the CNC surface led to a random distribution of nonconnected CNCs, which contributed little to improving the Young's modulus, while adsorption of CNC onto the latex led to a honeycomb CNC network and a large increase in the Young's modulus. This work underlines the importance of particle structure on the structure and mechanical properties of nanostructured films.

Can We Push Rapid Reversible Deactivation Radical Polymerizations toward Immortality?

All reversible deactivation radical polymerization (RDRP) processes require a compromise between the rate of polymerization, which requires a high radical concentration, and retention of chain end functionality, which requires a low radical concentration. Here, we demonstrate that this compromise may be partially averted where fast deactivation of the propagating radical occurs. It is shown that, contrary to the predictions of classical reaction kinetics, when the probability density functions of the termination reactions are adjusted to take into account the time needed for radical diffusion, a reduction in the extent of termination can be expected if chain deactivation is rapid. We subsequently use this framework to explain experimental results in the copper(0)-mediated polymerization of acrylamide. The main concept put forward in the paper questions the commonly held assumptions of the limitations of RDRP processes and suggests the ability for a seemingly impossible level of control of radical reactions.

Dynamic Optimization and Non-linear Model Predictive Control to Achieve Targeted Particle Morphologies.

An event-driven approach based on dynamic optimization and nonlinear model predictive control (NMPC) is investigated together with inline Raman spectroscopy for process monitoring and control. The benefits and challenges in polymerization and morphology monitoring are presented, and an overview of the used mechanistic models and the details of the dynamic optimization and NMPC approach to achieve the relevant process objectives are provided. Finally, the implementation of the approach is discussed, and results from experiments in lab and pilot-plant reactors are presented.

Renewable Terpene Derivative as a Biosourced Elastomeric Building Block in the Design of Functional Acrylic Copolymers.

In order to move away from traditional petrochemical-based polymer materials, it is imperative that new monomer systems be sought out based on renewable resources. In this work, the synthesis of a functional terpene-containing acrylate monomer (tetrahydrogeraniol acrylate, THGA) is reported. This monomer was polymerized in toluene and bulk via free-radical polymerizations, achieving high conversion and molecular weights up to 278 kg·mol-1. The synthesized poly(THGA) shows a relatively low Tg (-46 °C), making it useful as a replacement for low Tg acrylic monomers, such as the widely used n-butyl acrylate. RAFT polymerization in toluene ([M]0 = 3.6 mol·L-1) allowed for the well-controlled polymerization of THGA with degrees of polymerization (DP n) from 25 to 500, achieving narrow molecular weight distributions ( D̵ ≈ 1.2) even up to high conversions. At lower monomer concentrations ([M]0 = 1.8 mol·L-1), some evidence of intramolecular chain transfer to polymer was seen by the detection of branching (arising from propagation of midchain radicals) and terminal double bonds (arising from ß-scission of midchain radicals). Poly(THGA) was subsequently utilized for the synthesis of poly(THGA)- b-poly(styrene)- b-poly(THGA) and poly(styrene)- b-poly(THGA)- b-poly(styrene) triblock copolymers, demonstrating its potential as a component of thermoplastic elastomers. The phase separation and mechanical properties of the resulting triblock copolymer were studied by atomic force microscopy and rheology.

Toward a Green Synthesis of Polyurethane/(Meth)acrylic Dispersions through Control of Colloidal Characteristics.

Polyurethane (PU)/acrylic waterborne hybrids are an attractive class of materials with wide application possibilities, but their synthesis typically requires significant quantities of solvent which has negative economic and environmental consequences. In this work, solvent-free and surfactant-free polyurethane (PU)/acrylic waterborne hybrids were obtained by synthesizing the PU prepolymer containing carboxylic groups directly in (meth)acrylic monomers that act as solvent. Then, the mixture is dispersed in water; the PU is chain-extended with diamines, and the (meth)acrylic monomers are polymerized. It was found that, against expectations, colloidal stability did not improve with the concentration of carboxylic groups that acted as stabilizing moieties. A combination of MALDI-TOF MS analysis and Monte Carlo simulations revealed that the highly heterogeneous compositions of the short chains of the PU prepolymer and their reaction with the chain-extender in the aqueous phase were responsible for lack of control of the colloidal properties. This problem was overcome by using more hydrophobic chain-extenders that decrease the fraction of PU chains in the water phase. In this way high-solid-content stable dispersions with controlled particle size were obtained. Finally, the properties of the PU/(meth)acrylic films were studied in terms of mechanical properties and water resistance.

Mid-Chain Radical Migration in the Radical Polymerization of n-Butyl Acrylate.

The occurrence of intramolecular transfer to polymer in the radical polymerization of acrylic monomers has been extensively documented in the literature. Whilst it has been largely assumed that intramolecular transfer to polymer leads to short chain branches, there has been some speculation over whether the mid-chain radical can migrate. Herein, by the matrix-assisted laser desorption/ionization time of flight (MALDI-TOF) mass spectrometry (MS) of poly(n-butyl acrylate) synthesized by solution polymerization under a range of conditions, it is shown that this mid-chain radical migration does occur in the radical polymerization of acrylates conducted at high temperatures, as is evident from the shape of the molecular weight distribution. Using a mathematical model, an initial approximation of the rate at which migration occurs is made and the distribution of branching lengths formed in this scenario is explored. It is shown that the polymerizations carried out under a low monomer concentration and at high temperatures are particularly prone to radical migration reactions, which may affect the rheological properties of the polymer.

Phase Separation Driven On-Demand Debondable Waterborne Pressure-Sensitive Adhesives.

A waterborne pressure-sensitive adhesive (PSA) that shows high adhesive performance and easy debondability on demand without leaving residues on the substrate (adhesive failure) has been developed. A key component of the PSA is a semicrystalline phase that is beneficial for the adhesive properties and that becomes fluid when heated above the melting temperature. Migration of this liquid-like polymer to the substrate-adhesive interface and hardening upon cooling results in a hard non-tacky interface that facilitates debonding. The effect of the particle morphology on the debonding ability is discussed.

Shedding light on the different behavior of ionic and nonionic surfactants in emulsion polymerization: from atomistic simulations to experimental observations.

Although surfactants are known to play a vital role in polymerization reactions carried out in dispersed media, many aspects of their use are poorly understood, perhaps none more so than the vastly different action of ionic and nonionic surfactants in emulsion polymerization. In this work, we combine experimental measurements of emulsion polymerization of styrene with atomistic molecular dynamics simulations to better understand the behavior of surfactants at monomer/polymer-water interfaces. In a batch emulsion polymerization of styrene, the nonionic surfactant Disponil AFX 1080 leads to two nucleation periods, in contrast to the behavior observed for the ionic surfactant SDS. This can be explained by the absorption of the nonionic surfactant into the organic phase at the early stages of the polymerization reaction which is then released as the reaction progresses. Indeed, we find that the partition coefficient of the surfactant between the organic phase and water increases with the amount of monomer in the former, and preferential partitioning is detected to organic phases containing at least 55% styrene. Results from molecular dynamics simulations confirm that spontaneous dissolution of the non-ionic surfactant into a styrene-rich organic phase occurs above a critical concentration of the surfactant adsorbed at the interface. Above this critical concentration, a linear correlation between the amount of surfactant adsorbed at the interface and that absorbed inside the organic phase is observed. To facilitate this absorption into a completely hydrophobic medium, water molecules accompany the intruding surfactants. Similar simulations but with the ionic surfactant instead did not result in any absorption of the surfactant into a neat styrene phase, likely because of its strongly hydrophilic head group. The unusual partitioning behavior of nonionic surfactants explains a number of observable features of emulsion polymerization reactions which use nonionic surfactants and should help with future development of processes for improved control over polymerization.

The role of non-covalent interactions in the self-healing mechanism of disulfide-based polymers.

In this work, a theoretical protocol based on classical molecular dynamics has been defined, in order to study weak non-covalent interactions in diphenyl disulfide based compounds. This protocol is then used to study the influence of hydrogen bonds and π-π stacking in four selected cases, namely, monosubstituted and amine ortho trisubstituted urea and urethane-based diphenyl disulfides. In all cases, it has been observed that hydrogen bonds are much more relevant than π-π stacking, which has little influence. In addition, hydrogen bonds are the responsible to maintain the polymeric chains close, so that the disulfides may reach the reacting region, even in urethane-based materials, where the lower amount of hydrogen bonds formed make the chains more flexible and mobile. Combining the results obtained by classical molecular dynamics with those obtained earlier by means of quantum mechanics, we conclude that there are two main factors that are relevant to the self-healing properties of disulfide-based materials: firstly, the capacity to generate sulfenyl radicals by breaking the disulfide S-S bond and, secondly, the ability of these radicals to attack neighboring disulfides. The former is dominated by the bond dissociation energy of the S-S bond, while the latter is strongly influenced by two other factors. On the one hand, the hydrogen bonding interactions established between chains, and on the other, the energy barriers for the attack of sulfur radicals to neighbor disulfides. We have defined three new parameters to estimate the influence of these features, with the aim of predicting the self-healing capacity of disulfides and related materials, which will help experimentalists in the development of improved materials.

Miniemulsion copolymerization of (meth)acrylates in the presence of functionalized multiwalled carbon nanotubes for reinforced coating applications.

Film forming, stable hybrid latexes made of methyl metacrylate (MMA), butyl acrylate (BA) and 2-hydroxyethyl methacrylate (HEMA) copolymer reinforced with modified multiwalled carbon nanotubes (MWCNTs) were synthesized by in situ miniemulsion polymerization. The MWCNTs were pretreated by an air sonication process and stabilized by polyvinylpyrrolidone. The presence of the MWCNTs had no significant effect on the polymerization kinetics, but strongly affected the polymer characteristics (Tg and insoluble polymer fraction). The performance of the in situ composites was compared with that of the neat polymer dispersion as well as with those of the polymer/MWCNT physical blends. The in situ composites showed the presence of an additional phase likely due to the strong interaction between the polymer and MWNCTs (including grafting) that reduced the mobility of the polymer chains. As a result, a substantial increase of both the storage and the loss moduli was achieved. At 60 °C, which is above the main transition region of the polymer, the in situ composites maintained the reinforcement, whereas the blends behaved as a liquid-like material. This suggests the formation of a 3D network, in good agreement with the high content of insoluble polymer in the in situ composites.

Telemonitoring in-home complex chronic patients from primary care in routine clinical practice: Impact on healthcare resources use.

BACKGROUND: Recent evidence indicates that home telemonitoring of chronic patients reduces the use of healthcare resources. However, further studies exploring this issue are needed in primary care. OBJECTIVES: To assess the impact of a primary care-based home telemonitoring intervention for highly unstable chronic patients on the use of healthcare resources. METHODS: A one-year follow-up before and after exploratory study, without control group, was conducted. Housebound patients with heart failure or chronic lung disease, with recurrent hospital admissions, were included. The intervention consisted of patient's self-measurements and responses to a health status questionnaire, sent daily from smartphones to a web-platform (aided by an alert system) reviewed by healthcare professionals. The primary outcome measure was the number of hospital admissions occurring 12 months before and after the intervention. Secondary outcomes were length of hospital stay and number of emergency department attendances. Primary care nurses were mainly in charge of the telemonitoring process and were assisted by the general practitioners when required. RESULTS: For the 28 patients who completed the follow-up (out of 42 included, 13 patients died and 1 discontinued the intervention), a significant reduction in hospitalizations, from 2.6 admissions/patient in the previous year (standard deviation, SD: 1.6) to 1.1 (SD: 1.5) during the one-year telemonitoring follow-up (P <0.001), and emergency department attendances, from 4.2 (SD: 2.6) to 2.1 (SD: 2.6) (P <0.001) was observed. The length of hospital stay was reduced non-significantly from 11.4 to 7.9 days. CONCLUSION: In this small exploratory study, the primary care-based telemonitoring intervention seemed to have a positive impact decreasing the number of hospital admissions and emergency department attendances.

Direct Synthesis of Fractal Polymer Dispersions by Miniemulsion Polymerization.

Fractal colloids, which find applications in the preparation of advanced materials, are currently synthesized by means of a multistep procedure that yields a low solids content dispersion. This is not well suited for certain applications such as superhydrophobic coatings. In this work, a one-step method for the synthesis of higher solids content waterborne fractal polymer dispersions is presented and it is shown that the surfaces obtained from the fractal dispersions are superhydrophobic (contact angle, θ > 150°) which is beyond the current waterborne coating technology (θ = 130°-137°). This opens the possibility for the large-scale production of waterborne superhydrophobic coatings.

Adsorption and desorption behavior of ionic and nonionic surfactants on polymer surfaces.

We report combined experimental and computational studies aiming to elucidate the adsorption properties of ionic and nonionic surfactants on hydrophobic polymer surface such as poly(styrene). To represent these two types of surfactants, we choose sodium dodecyl sulfate and poly(ethylene glycol)-poly(ethylene) block copolymers, both commonly utilized in emulsion polymerization. By applying quartz crystal microbalance with dissipation monitoring we find that the non-ionic surfactants are desorbed from the poly(styrene) surface slower, and at low surfactant concentrations they adsorb with stronger energy, than the ionic surfactant. If fact, from molecular dynamics simulations we obtain that the effective attractive force of these nonionic surfactants to the surface increases with the decrease of their concentration, whereas, the ionic surfactant exhibits mildly the opposite trend. We argue that the difference in this contrasting behavior stems from the physico-chemical properties of the head group. Ionic surfactants characterized by small and strongly hydrophilic head groups form an ordered self-assembled structure at the interface whereas, non-ionic surfactants with long and weakly hydrophilic head groups, which are also characterized by low persistence lengths, generate a disordered layer. Consequently, upon an increase in concentration, the layer formed by the nonionic surfactants prevents the aprotic poly(ethylene glycol) head groups to satisfy all their hydrogen bonds capabilities. As a response, water molecules intrude this surfactant layer and partially compensate for the missing interactions, however, at the expense of their ability to form hydrogen bonds as in bulk. This loss of hydrogen bonds, either of the head groups or of the intruding water molecules, is the reason the nonionic surfactants weaken their effective attraction to the interface with the increase in concentration.

The underlying mechanisms for self-healing of poly(disulfide)s.

Recently, self-healing polymers based on disulfide compounds have gained attention due to the versatile chemistry of disulfide bonds and easy implementation into polymeric materials. However, the underlying mechanisms of disulfide exchange which induce the self-healing effect in poly(disulfide)s remain unclear. In this work, we elucidate the process of disulfide exchange using a variety of spectroscopic techniques. Comparing a model exchange reaction of 4-aminophenyl disulfide and diphenyl disulfide with modified reactions in the presence of additional radical traps or radical sources confirmed that the exchange reaction between disulfide compounds occurred via a radical-mediated mechanism. Furthermore, when investigating the effect of catalysts on the model exchange reaction, it could be concluded that catalysts enhance the disulfide exchange reaction through the formation of S-based anions in addition to the radical-mediated mechanism.

Controlling film topography to form highly hydrophobic waterborne coatings.

Coatings have a tremendous impact on economy as they reduce corrosion that has an estimated cost of 3% of the world's GDP. Hydrophobic coatings are particularly efficient for this purpose and the challenge is to produce cost effective and environmentally friendly, highly hydrophobic, cohesive and non-porous coatings applicable to large and irregular surfaces. This work shows that this goal can be achieved by forming wrinkles on the surface of waterborne coatings through fine-tuning of the film forming conditions. The proof of concept was demonstrated by using waterborne dispersions of copolymers of 1H,1H,2H,2H-perfluorodecyl acrylate and 2-ethylhexyl acrylate, and using the temperature and hardness of the copolymer as control variables during film formation. This allowed the formation of transparent films with a wrinkled surface that had a contact angle of 133°, which represents an increase of 20° with respect to the film cast under standard conditions.

Highly Hydrophobic Coatings from Waterborne Latexes.

This work reports on the formation of highly hydrophobic coatings from waterborne latexes able to form films at ambient temperature. The contact angle of film forming copolymers of 2-ethylhexyl acrylate and perfluorodecyl acrylate (PFDA) was limited to 114° because flat surfaces were obtained. Attempts to increase the roughness of the film using blends of film-forming latexes with the latex of PFDA homopolymer (which is not film forming) were not successful under regular casting conditions because the PFDA particles accumulated at the film-substrate interface. Film formation engineering allowed modifying the morphology of the film obtaining a contact angle of 137°.