Assessing feasibility of sewage sludge composting in rotary drum reactor.

In a year-long study, the efficacy of a manually operated rotary drum prototype, jointly developed by CEIT Spain and IIM Mumbai, was examined for sanitized compost production in Indian conditions. The prototype, a 200-liter horizontal plastic drum made of high-density polyethylene, incorporated a perforated polypropylene pipe for passive aeration of the composting mixture. Focused on optimizing composting of sewage sludge from a Municipal MBBR, the research targeted key process variables in the rotary drum reactor to attain the thermophilic phase. Wood shavings emerged as the optimal bulking agent, with a mixing ratio of three parts dewatered sewage sludge to one-part bulking agent. A turning frequency of every 12 h proved optimal for achieving the desired temperature of around 60 °C. The study concluded that the final sludge quality met prescribed standards, showcasing the viability of the rotary drum system for efficient compost production in Indian settings.

Performance evaluation of a decentralized wastewater treatment system in India.

A Decentralized Wastewater Treatment System (DEWATS) provides an economically feasible and efficient wastewater treatment solution especially in developing countries. It has an enormous potential for developing a sustainable environmental sanitation system. In this study, the treatment efficiency of eight DEWATS plants was evaluated in the state of Maharashtra, India, for their performance in terms of selected physico-chemical parameters of the wastewater. Although the efficiency of some of the plants was lower than that reported in literature, the effluent quality of all the plants was within the permissible discharge limits of the Central Pollution Control Board for all the parameters. Comprehensive assessment of Plant I was carried in terms of its technical and socio-economic aspects. Moreover, LCA tool has been utilized to evaluate the environmental impacts of the operation stage of DEWATS. The midpoint, CML 2001 (April 2015) methodology was adopted, in which 11 impact categories were considered. From the life cycle impact assessment and interpretation, the main impacts are identified as releases of COD, P-PO43-, and N-NH4+ to water bodies and disposal of sludge. Due to negligible energy consumption, the operation stage was found to be less damaging to the environment. It was concluded that DEWATS can be a good alternative for treating wastewater with negligible energy and chemical consumption.

Continuous acidogenic fermentation: Narrowing the gap between laboratory testing and industrial application.

This study explored the potential of acidogenic fermentation of sewage sludge (SS) in an 80 L automatized pilot scale platform. A high-rate VFA production was obtained at HRT 5 d and pH 9, with a volatile fatty acid (VFA) yield of 336 mg VFA g-1 VS and a VFA productivity of 2.15 kg VFA m-3 d-1. During co-fermentation of SS with OFMSW, a reversible pH shift from pH 9 to pH 6, evidenced a higher acidogenic activity which promoted the butyrate metabolic pathway, with 13.97 g COD L-1 of butyric acid and a VFA peak 23.2 g COD L-1. The results show the degree of flexibility of mixed culture fermentation systems, where other pH control methods other than steady control could be used to enhance the fermentation process. Ultrafiltration was a feasible technology to obtain a VFA rich permeate where 12.3-26.6 g COD L-1 could be recovered.

Model-based design of a software sensor for real-time diagnosis of the stability conditions in high-rate anaerobic reactors - Full-scale application to Internal Circulation technology.

Internal Circulation (IC) anaerobic systems are especially suitable when plant designs that involve both small footprints and high organic loading rates (>25 kg COD m-3 d-1) are required. However, given that operating anaerobic processes at high organic loads increases their vulnerability to external disturbances, real-time indicators of the stability conditions become particularly pertinent for IC reactors. This paper addresses the design and full-scale validation of a software sensor that uses only feeding flow-rate and biogas flow-rate measurements to classify the operating conditions of the reactor as "strongly", "moderately" or "weakly" stable. A simulation-based procedure was used to design the software sensor and configure its parameters. Then, the performance of the software sensor was tested under real conditions in a full-scale IC reactor of 1679 m3 installed in a recycled paper mill (RPM).

Technical, hygiene, economic, and life cycle assessment of full-scale moving bed biofilm reactors for wastewater treatment in India.

Moving bed biofilm reactor (MBBR) is a highly effective biological treatment process applied to treat both urban and industrial wastewaters in developing countries. The present study investigated the technical performance of ten full-scale MBBR systems located across India. The biochemical oxygen demand, chemical oxygen demand, total suspended solid, pathogens, and nutrient removal efficiencies were low as compared to the values claimed in literature. Plant 1 was considered for evaluation of environmental impacts using life cycle assessment approach. CML 2 baseline 2000 methodology was adopted, in which 11 impact categories were considered. The life cycle impact assessment results revealed that the main environmental hot spot of this system was energy consumption. Additionally, two scenarios were compared: scenario 1 (direct discharge of treated effluent, i.e., no reuse) and scenario 2 (effluent reuse and tap water replacement). The results showed that scenario 2 significantly reduce the environmental impact in all the categories ultimately decreasing the environmental burden. Moreover, significant economic and environmental benefits can be obtained in scenario 2 by replacing the freshwater demand for non-potable uses. To enhance the performance of wastewater treatment plant (WWTP), there is a need to optimize energy consumption and increase wastewater collection efficiency to maximize the operating capacity of plant and minimize overall environmental footprint. It was concluded that MBBR can be a good alternative for upgrading and optimizing existing municipal wastewater treatment plants with appropriate tertiary treatment. Graphical abstract ᅟ.

Selective VFA production potential from organic waste streams: Assessing temperature and pH influence.

This study explored the volatile fatty acid (VFA) production potential of seven waste streams from urban and agroindustrial sources. For that purpose, batch assays were performed under acidic (pH 5.5) and alkaline (pH 10) conditions at both mesophilic (35°C) and thermophilic (55°C) temperature. Overall, the VFA yield was influenced by temperature, and it was positively affected by pH, ranging between 220 and 677mgCODg-1CODfed for liquid waste streams and between 127 and 611mgCODg-1CODfed for solid waste streams and urban sludge. The highest VFA concentration and highest VFA/sCOD ratio was obtained during the organic fraction of municipal solid waste (OFMSW) fermentation, with 8,320mgCODL-1 and 94% at alkaline pH and mesophilic temperature. The results of this study suggest that selective VFA production, i.e. via propionic, butyric and acetic acid production, might be feasible for scaling-up purposes with specific waste streams by adjusting the process parameters.