Mechanical Feasibility Study of Pressed and Burned Red Ceramic Blocks as Structural and Sealing Masonry.

In the search for better constructive efficiency and a reduction of the waste of construction materials, several researches have been performed in the last years around the world. Red ceramic blocks are artifacts widely used in civil construction around the world, and they result in a great consumption of raw materials and energy. The great innovation of this research was the development of ceramic blocks through an innovative method of pressing and dosing materials, replacing the traditional stage of extrusion in the manufacture of ceramics. In such a sense, a new manufacturing technology for ceramic blocks was proposed through the pressing process, adapting the soil-cement brick press machine, thus attaining more even pieces with greater compliance to the dimensions and preset geometry. In this work, the physical and mechanical features of the pressed and burned blocks (PBB) are produced in a partnership with Arte Cerâmica Sardinha, a traditional ceramic industry in the region of Campos dos Goytacazes, RJ, Brazil. It was sought to set the quality parameters for the blocks, to set their mechanical compressive strength, deformation modules and the Poisson coefficient. The blocks were tested in use by means of three layers of prism and small wall samples, and it was checked the fragile-type failure of the PBB. Results indicate that the blocks can be employed in small-sized construction works, as the characteristic compressive strength to block measured was 3.62 N/mm2 for average water absorption of 20.84%.

Enhancement of the Mechanical, Self-Healing and Pollutant Adsorption Properties of Mortar Reinforced with Empty Fruit Bunches and Shell Chars of Oil Palm.

This study aims to produce mortar through the addition of oil palm shells (OPS)-activated charcoal and oil palm empty fruit bunch (OPEFB) hydrochar, which has high mechanical properties, self-healing crack capabilities, and pollutant adsorption abilities. The cracking of mortar and other cementitious materials is essential in anticipating and reducing building damages and ages due to various reasons, such as chemical reactions, foundation movements, climatic changes, and environmental stresses. This leads to the creation of self-healing mortar, which is produced by adding reductive crack size materials to form calcium carbonate (CaCO3) and silicate hydrate (3CaO.2SiO2.2H2O, CSH). One of these materials is known as activated charcoal, which is obtained from oil palm shells (OPS) and oil palm empty fruit bunches (OPEFB) fibres. This is because the OPS-activated charcoal minimizes crack sizes and functions as a gaseous pollutant absorber. In this study, activated charcoal was used as fine aggregate to substitute a part of the utilized sand. This indicated that the utilized content varied between 1-3 wt.% cement. Also, the mortar samples were tested after 28 days of cure, including the mechanical properties and gaseous pollutant adsorption abilities. Based on this study, the crack recovery test was also performed at specific forces and wet/dry cycles, respectively, indicating that the mortar with the addition of 3% activated charcoal showed the best characteristics. Using 3% of the cement weight, OPEFB hydrochar subsequently varied at 1, 2, and 3% of the mortar volume, respectively. Therefore, the mortar with 3 and 1% of OPS-activated charcoal and OPEFB hydrochar had the best properties, based on mechanical, self-healing, and pollutant adsorption abilities.