Unit-cell-thick zeolitic imidazolate framework films for membrane application.

Zeolitic imidazolate frameworks (ZIFs) are a subset of metal-organic frameworks with more than 200 characterized crystalline and amorphous networks made of divalent transition metal centres (for example, Zn2+ and Co2+) linked by imidazolate linkers. ZIF thin films have been intensively pursued, motivated by the desire to prepare membranes for selective gas and liquid separations. To achieve membranes with high throughput, as in ångström-scale biological channels with nanometre-scale path lengths, ZIF films with the minimum possible thickness-down to just one unit cell-are highly desired. However, the state-of-the-art methods yield membranes where ZIF films have thickness exceeding 50 nm. Here we report a crystallization method from ultradilute precursor mixtures, which exploits registry with the underlying crystalline substrate, yielding (within minutes) crystalline ZIF films with thickness down to that of a single structural building unit (2 nm). The film crystallized on graphene has a rigid aperture made of a six-membered zinc imidazolate coordination ring, enabling high-permselective H2 separation performance. The method reported here will probably accelerate the development of two-dimensional metal-organic framework films for efficient membrane separation.

Post-synthetic π-extension of perylene conjugated porous polymer via APEX reactions: tunable optical and gas storage properties.

Double post-synthetic modification is used for the π-extension of perylene based conjugated porous polymers (CPPs) using sequential annulative π-extension (APEX) reactions. This approach enabled us to synthesize new CPPs rendered with donor-acceptor rigid π-systems such as benzoperylene anhydride (BPA-CPP) and benzoperylene benzimidazole (BPBI-CPP) with distinct optical properties. Despite its low surface area, BPBI-CPP shows good CO2 uptake and pH responsive behaviour owing to the presence of benzimidazole rings.

Gas Separation Membranes with Atom-Thick Nanopores: The Potential of Nanoporous Single-Layer Graphene.

Gas separation is one of the most important industrial processes and is poised to take a larger role in the transition to renewable energy, e.g., carbon capture and hydrogen purification. Conventional gas separation processes involving cryogenic distillation, solvents, and sorbents are energy intensive, and as a result, the energy footprint of gas separations in the chemical industry is extraordinarily high. This has motivated fundamental research toward the development of novel materials for high-performance membranes to improve the energy efficiency of gas separation. These novel materials are expected to overcome the intrinsic limitations of the conventional membrane material, i.e., polymers, where a longstanding trade-off between the separation selectivity and the permeance has motivated research into nanoporous materials as the selective layer for the membranes. In this context, atom-thick materials such as nanoporous single-layer graphene constitute the ultimate limit for the selective layer. Gas transport from atom-thick nanopores is extremely fast, dependent primarily on the energy barrier that the gas molecule experiences in translocating the nanopore. Consequently, the difference in the energy barriers for two gas molecules determines the gas pair selectivity. In this Account, we summarize the development in the field of nanoporous single-layer graphene membranes for gas separation. We start by discussing the mechanism for gas transport across atom-thick nanopores, which then yields the crucial design elements needed to achieve high-performance membranes: (i) nanopores with an adequate electron-density gap to sieve the desired gas component (e.g., smaller than 0.289, 0.33, 0.346, 0.362, and 0.38 nm for H2, CO2, O2, N2, and CH4, respectively), (ii) narrow pore size distribution to limit the nonselective effusive transport from the tail end of the distribution, and (iii) high density of selective pores. We discuss and compare the state-of-the-art bottom-up and top-down routes for the synthesis of nanoporous graphene films. Mechanistic insights and parameters controlling the size, distribution, and density of nanopores are discussed. Fundamental insights are provided into the reaction of ozone with graphene, which has been successfully used by our group to develop membranes with record-high carbon capture performance. Postsynthetic modifications, which allow the tuning of the transport by (i) tailoring the relative contributions of adsorbed-phase and gas-phase transport, (ii) competitive adsorption, and (iii) molecular cutoff adjustment, are discussed. Finally, we discuss practical aspects that are crucial in successfully preparing practical membranes using atom-thick materials as the selective layer, allowing the eventual scale-up of these membranes. Crack- and tear-free preparation of membranes is discussed using the approach of mechanical reinforcement of graphene with nanoporous carbon and polymers, which led to the first reports of millimeter- and centimeter-scale gas-sieving membranes in the year 2018 and 2021, respectively. We conclude with insights and perspectives highlighting the key scientific and technological gaps that must be addressed in the future research.

Synthesis and Self-assembly of Benzoperylene Benzimidazoles: Tunable Morphology with Aggregation-Induced Enhanced Emission.

Benzoperylene benzimidazoles (BPBIs) based π-systems were synthesized and their self-assembly in both non-polar and polar solvents investigated. Due to the presence of donor and acceptor functional groups, BPBIs absorb light up to 600 nm and display red fluorescence (575-800 nm). Depending on the solvent and side chain, BPBIs self-assemble into various nanostructures such as nanoribbons, nanorods, nanofibers and nanoparticles. Notably, these ordered nanostructures are formed by BPBIs in both polar and non-polar solvents without the aid of hydrogen bonding and amphiphilic interactions due to the presence of a large rigid π-system. Interestingly, BPBIs follow a weakly cooperative mechanism during the self-assembly. Moreover, BPBIs show aggregation-induced enhanced emission (AIEE) in all the self-assembled nanostructures which is not common for rigid π-systems.

Mechanistic Study on Thermally Induced Lattice Stiffening of ZIF-8.

The flexibility of the ZIF-8 aperture, which inhibits a molecular cutoff of 3.4 Å, can be reduced by rapid heat treatment to obtain CO2-selective membranes. However, the early stages of the structural, morphological, and chemical changes responsible for the lattice rigidification remain elusive. Herein, using ex situ and in situ experiments, we determine that a small shrinkage of the unit-cell parameter, ∼0.2%, is mainly responsible for this transformation. Systematic gas permeation studies show that one needs to achieve this shrinkage without a disproportionately large shrinkage in the grain size of the polycrystalline film to avoid the formation of cracks. We show that this condition is uniquely achieved in a short time by exposure of ZIF-8 to a mildly humid environment where lattice parameter shrinkage is accelerated by the incorporation of linker vacancy defects, while the shrinkage in grain size is limited. The water-vapor-led incorporation of linker vacancy defects takes place with an energy barrier of 123 kJ mol-1, much higher than that for the thermal degradation of ZIF-8, <80 kJ mol-1. The latter is promoted by heat treatment in a dry environment at a relatively higher temperature; however, this condition does not shrink the lattice parameters at short exposure time.

Millisecond lattice gasification for high-density CO2- and O2-sieving nanopores in single-layer graphene.

Etching single-layer graphene to incorporate a high pore density with sub-angstrom precision in molecular differentiation is critical to realize the promising high-flux separation of similar-sized gas molecules, e.g., CO2 from N2 However, rapid etching kinetics needed to achieve the high pore density is challenging to control for such precision. Here, we report a millisecond carbon gasification chemistry incorporating high density (>1012 cm-2) of functional oxygen clusters that then evolve in CO2-sieving vacancy defects under controlled and predictable gasification conditions. A statistical distribution of nanopore lattice isomers is observed, in good agreement with the theoretical solution to the isomer cataloging problem. The gasification technique is scalable, and a centimeter-scale membrane is demonstrated. Last, molecular cutoff could be adjusted by 0.1 Å by in situ expansion of the vacancy defects in an O2 atmosphere. Large CO2 and O2 permeances (>10,000 and 1000 GPU, respectively) are demonstrated accompanying attractive CO2/N2 and O2/N2 selectivities.

Restricting Lattice Flexibility in Polycrystalline Metal-Organic Framework Membranes for Carbon Capture.

Although polycrystalline metal-organic framework (MOF) membranes offer several advantages over other nanoporous membranes, thus far they have not yielded good CO2 separation performance, crucial for energy-efficient carbon capture. ZIF-8, one of the most popular MOFs, has a crystallographically determined pore aperture of 0.34 nm, ideal for CO2 /N2 and CO2 /CH4 separation; however, its flexible lattice restricts the corresponding separation selectivities to below 5. A novel postsynthetic rapid heat treatment (RHT), implemented in a few seconds at 360 °C, which drastically improves the carbon capture performance of the ZIF-8 membranes, is reported. Lattice stiffening is confirmed by the appearance of a temperature-activated transport, attributed to a stronger interaction of gas molecules with the pore aperture, with activation energy increasing with the molecular size (CH4 > CO2 > H2 ). Unprecedented CO2 /CH4 , CO2 /N2 , and H2 /CH4 selectivities exceeding 30, 30, and 175, respectively, and complete blockage of C3 H6 , are achieved. Spectroscopic and X-ray diffraction studies confirm that while the coordination environment and crystallinity are unaffected, lattice distortion and strain are incorporated in the ZIF-8 lattice, increasing the lattice stiffness. Overall, RHT treatment is a facile and versatile technique that can vastly improve the gas-separation performance of the MOF membranes.

Ultrathin Carbon Molecular Sieve Films and Room-Temperature Oxygen Functionalization for Gas-Sieving.

Inorganic membranes based on carbon molecular sieve (CMS) films hosting slit-like pores can yield high molecular selectivity with a sub-angstrom resolution in molecular differentiation and therefore are highly attractive for energy-efficient separations. However, the selective layer thickness of the state-of-the-art CMS membranes for gas separation is more than 1 µm, yielding low gas permeance. Also, there is no room-temperature functionalization route for the modification of the pore-size-distribution of CMS to increase the molecular selectivity. In this context, we report two novel fabrication routes, namely, transfer and masking techniques, leading to CMS films with thicknesses as small as 100 nm, yielding attractive gas-sieving performances with H2 permeance reaching up to 3060 gas permeation unit (GPU). Further, a rapid and highly tunable room-temperature ozone treatment-based postsynthetic modification is reported, shrinking the electron density gap in the nanopores by a fraction of an angstrom and improving gas selectivities by several folds. The optimized membranes yielded H2 permeance of 507 GPU and H2/CH4 selectivity of 50.7.

Electrophoretic Crystallization of Ultrathin High-performance Metal-organic Framework Membranes.

We report the synthesis of thin, highly intergrown, polycrystalline metal-organic framework (MOF) membranes on a wide range of unmodified porous and non-porous supports (polymer, ceramic, metal, carbon, and graphene). We developed a novel crystallization technique, which is termed the ENACT approach: the electrophoretic nuclei assembly for the crystallization of highly intergrown thin films (ENACT). This approach allows for a high density of heterogeneous nucleation of MOFs on a chosen substrate via the electrophoretic deposition (EPD) directly from the precursor sol. The growth of well-packed MOF nuclei leads to a highly intergrown polycrystalline MOF film. We show that this simple approach can be used for the synthesis of thin, intergrown zeolite imidazole framework (ZIF)-7 and ZIF-8 films. The resulting 500 nm-thick ZIF-8 membranes show a considerably high H2 permeance (8.3 x 10-6 mol m-2 s-1 Pa-1) and ideal gas selectivities (7.3 for H2/CO2, 15.5 for H2/N2, 16.2 for H2/CH4, and 2655 for H2/C3H8). An attractive performance for C3H6/C3H8 separation is also achieved (a C3H6 permeance of 9.9 x 10-8 mol m-2 s-1 Pa-1 and a C3H6/C3H8 ideal selectivity of 31.6 at 25 °C). Overall, the ENACT process, owing to its simplicity, can be extended to synthesize intergrown thin films of a wide range of nanoporous crystalline materials.

SO2 gas adsorption on carbon nanomaterials: a comparative study.

Owing to their high stability against corrosive gases, carbon-based adsorbents are preferentially used for the adsorptive removal of SO2. In the present study, SO2 adsorption on different carbon nanomaterials namely carbon nanohorns (CNHs), multiwalled carbon nanotubes (MWNTs), single-walled carbon nanotubes (SWNTs) and vertically aligned carbon nanotubes (VACNTs) are investigated and compared against the adsorption characteristics of activated carbon and graphene oxide (GO). A comprehensive overview of the adsorption behavior of this family of carbon adsorbents is given for the first time. The relative influence of surface area and functional groups on the SO2 adsorption characteristics is discussed. The isosteric heat of adsorption values are calculated to quantify the nature of the interaction between the SO2 molecule and the adsorbent. Most importantly, while chemisorption is found to dominate the adsorption behavior in activated carbon, SO2 adsorption on carbon nanomaterials occurs by a physisorption mechanism.

Gas adsorption capacity in an all carbon nanomaterial composed of carbon nanohorns and vertically aligned carbon nanotubes.

Whereas vertically aligned carbon nanotubes (VACNTs) typically show a promising adsorption behavior at high pressures, carbon nanohorns (CNHs) exhibit superior gas adsorption properties in the low pressure regime due to their inherent microporosity. These adsorption characteristics are further enhanced when both materials are opened at their tips. The so prepared composite material allows one to investigate the effect of physical entrapment of CO2 molecules within the specific adsorption sites of VACNTs composed of opened double walled carbon nanotubes (CNTs) and in specific adsorption sites created by spherically aggregated opened single walled carbon nanohorns. Combining 50 wt% of tip opened CNTs with tip opened CNHs increases the CO2 adsorption capacity of this material by ∼24% at 30 bar and 298 K compared to opened CNHs alone.

Hierarchically structured nanoporous carbon tubes for high pressure carbon dioxide adsorption.

Mesoscopic, nanoporous carbon tubes were synthesized by a combination of the Stoeber process and the use of electrospun macrosized polystyrene fibres as structure directing templates. The obtained carbon tubes have a macroporous nature characterized by a thick wall structure and a high specific surface area of approximately 500 m²/g resulting from their micro- and mesopores. The micropore regime of the carbon tubes is composed of turbostratic graphitic areas observed in the microstructure. The employed templating process was also used for the synthesis of silicon carbide tubes. The characterization of all porous materials was performed by nitrogen adsorption at 77 K, Raman spectroscopy, infrared spectroscopy, thermal gravimetric analysis (TGA), scanning electron microscopy (SEM) as well as transmission electron microscopy (TEM). The adsorption of carbon dioxide on the carbon tubes at 25 °C at pressures of up to 30 bar was studied using a volumetric method. At 26 bar, an adsorption capacity of 4.9 mmol/g was observed. This is comparable to the adsorption capacity of molecular sieves and vertically aligned carbon nanotubes. The high pressure adsorption process of CO2 was found to irreversibly change the microporous structure of the carbon tubes.

Double-walled carbon nanotube array for CO2 and SO2 adsorption.

Grand-canonical Monte Carlo simulations and adsorption experiments are combined to find the optimized carbon nanotube (CNT) arrays for gas adsorption at low pressures and 303 K. Bundles of 3D aligned double-walled carbon nanotube (DWCNT) with inner diameter of 8 nm and different intertube distances were made experimentally. The experimental results show that decreasing intertube distance leads to a significant enhancement in carbon-dioxide (CO2) adsorption capacity at 1 bar. The molecular simulation study on CO2 adsorption onto bundles of 3D aligned DWCNT with inner diameters of 1, 3, and 8 nm and intertube distance of 0-15 nm shows that the intertube distance plays a more important role than the CNT diameter. The simulation results show that decreasing the intertube distance up to 1 nm increases the excess adsorption generally in all the studied systems at pressures 0 < p < 14 bars (the increase can be up to ∼40% depending on the system and pressure). This is in agreement with the experimental result. Further reduction in intertube distance leads to a decrease in the excess adsorption in the pressure range 9 < p < 14 bars. However, at lower pressure, 0 < p < 9 bars, intertube distance of 0.5 nm is found to have the highest excess adsorption. This result is indifferent to tube diameter. Furthermore, molecular simulations are conducted to obtain the optimal parameters, for the DWCNT bundle, for SO2 adsorption, which are similar to those observed for CO2 in the pressure range 0 < p < 3 bars.