ABSTRACT
The joining zone includes three main parts, which comprise an isothermal solidification zone (ISZ), the athermal solidification zone (ASZ), and a diffusion affected zone (DAZ). Field emission scanning electron microscopy (FESEM) was used here to observe the microstructure equipped with ultra-thin window energy dispersive X-ray spectrometer (EDS) system. Additionally, electrochemical impedance spectroscopy (EIS) and cyclic potentiodynamic polarization tests were conducted to evaluate the effect of the DB process on the corrosion resistance of the Inconel 625 superalloy. In the bonding time period, some Mo- and Cr-rich boride precipitations and Ni-rich γ-solid solution phases with hardened alloy elements, such as Mo and Cr, formed in DAZ and ASZ, respectively, because of the inter-diffusion of melting point depressants (MPD). Moreover, during cooling cycles, Ni-Cr-B, Ni-Mo-B, Ni-Si-B, and Ni-Si phase compounds were formed in the ASZ area at 1110-850 °C. The DAZ area developed by borides compound with cubic, needle, and grain boundary morphologies. The corrosion tests indicated that the DB process led to a reduction in the passive region and increased the sensitivity to pitting corrosion.
ABSTRACT
Laser metal deposition (LMD) is one of the manufacturing processes in the industries, which is used to enhance the properties of components besides producing and repairing important engineering components. In this study, Stellite 6 was deposited on precipitation-hardened martensitic stainless steel (17-4 PH) by using the LMD process, which employed a pulsed Nd:YAG laser. To realize a favor deposited sample, the effects of three LMD parameters (focal length, scanning speed, and frequency) were investigated, as well as microstructure studies and the results of a microhardness test. Some cracks were observed in the deposited layers with a low scanning speed, which were eliminated by an augment of the scanning speed. Furthermore, some defects were found in the deposited layers with a high scanning speed and a low frequency, which can be related to the insufficient laser energy density and a low overlapping factor. Moreover, various morphologies were observed within the microstructure of the samples, which can be attributed to the differences in the stability criterion and cooling rate across the layer. In the long run, a defect-free sample (S-120-5.5-25) possessing suitable geometrical attributes (wetting angle of 57° and dilution of 25.1%) and a better microhardness property at the surface (≈335 Hv) has been introduced as a desirable LMDed sample.
ABSTRACT
The 5083 and 6061(T6) aluminum (Al) alloys are widely used in transportation industries and the development of structural designs because of their high toughness and high corrosion resistance. Friction stir welding (FSW) was performed to produce the dissimilar welded joint of Al5083-Al 6061(T6) under different welding parameters. However, softening behavior occurred in the friction stir welded (FSWed) samples because of grain coarsening or the dissolution of precipitation-hardening phases in the welding zone. Consequently, this research intended to investigate the effect of the post-weld heat treatment (PWHT) method on the mechanical property improvement of the dissimilar FSWed Al5083-Al6061(T6) and governing abnormal grain growth (AGG) through different welding parameters. The results showed PWHT enhanced the mechanical properties of dissimilar joints of Al5083-Al6061(T6). AGG was obtained in the microstructure of PWHTed joints, but appropriate PWHT could recover the dissolved precipitation-hardening particle in the heat-affected zone of the as-welded joint. Further, the tensile strength of the dissimilar joint increased from 181 MPa in the as-welded joint to 270 MPa in the PWHTed joint, showing 93% welding efficacy.
ABSTRACT
In this study, Ag2O was synthesized on polyethylene terephthalate fabrics by using an ultrasonic technique with Ag ion reduction in an aqueous solution. The effects of pH on the microstructure and antibacterial properties of the fabrics were evaluated. X-ray diffraction confirmed the presence of Ag2O on the fabrics. The fabrics were characterized by Fourier transform infrared spectroscopy, ultravioletâ»visible spectroscopy, and wettability testing. Field-emission scanning electron microscopy verified that the change of pH altered the microstructure of the materials. Moreover, the antibacterial activity of the fabrics against Escherichia coli was related to the morphology of Ag2O particles. Thus, the surface structure of Ag2O particles may be a key factor of the antibacterial activity.
