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1.
ACS Omega ; 6(49): 33310-33324, 2021 Dec 14.
Article in English | MEDLINE | ID: mdl-34926883

ABSTRACT

Superior corrosion resistance along with higher mechanical performance is becoming a primary requirement to decrease operational costs in the industries. Nickel-based phosphorus coatings have been reported to show better corrosion resistance properties but suffer from a lack of mechanical strength. Zirconium carbide nanoparticles (ZCNPs) are known for promising hardness and unreactive behavior among variously reported reinforcements. The present study focuses on the synthesis and characterization of novel Ni-P-ZrC nanocomposite coatings developed through the electrodeposition technique. Successful coelectrodeposition of ZCNPs without any observable defects was carried out utilizing a modified Watts bath and optimized conditions. For a clear comparison, structural, surface, mechanical, and electrochemical behaviors of Ni-P and Ni-P-ZrC nanocomposite coatings containing 0.75 g/L ZCNPs were thoroughly investigated. The addition of ZCNPs has a considerable impact on the properties of Ni-P coatings. Enhancement in the mechanical properties (microhardness, nanoindentation, wear, and erosion) is observed due to reinforcement of ZCNPs in the Ni-P matrix, which can be attributed to mainly the dispersion hardening effect. Furthermore, corrosion protection efficiency (PE%) of the Ni-P matrix was enhanced by the incorporation of ZCNPs from 71 to 85.4%. The Ni-P-ZrC nanocomposite coatings provide an exciting option for their utilization in the automotive, electronics, aerospace, oil, and gas industry.

2.
Sci Rep ; 9(1): 3695, 2019 03 06.
Article in English | MEDLINE | ID: mdl-30842495

ABSTRACT

Laurhydrazide N'-propan-3-one was used as an eco-friendly inhibitor for the corrosion of mild steel in 5 M HCl at elevated temperatures. Various electrochemical techniques and surface characterization methods were utilized in this study. In addition, the kinetics and thermodynamic parameters were calculated and discussed. Furthermore, a geometry optimization of LHP was performed and the time-dependent density functional theory was utilized to calculate the electronic absorption spectra. Finally, frequency calculations were, also, performed on the optimized geometry.

3.
Sci Rep ; 9(1): 2319, 2019 Feb 19.
Article in English | MEDLINE | ID: mdl-30783184

ABSTRACT

The impact of AEO7 surfactant on the corrosion inhibition of carbon steel (C-steel) in 0.5 M HCl solution at temperatures between 20 °C and 50 °C was elucidated using weight loss and different electrochemical techniques. The kinetics and thermodynamic parameters of the corrosion and inhibition processes were reported. The corrosion inhibition efficiency (IE%) improved as the concentration of AEO7 increased. In addition, a synergistic effect was observed when a concentration of 1 × 10-3 mol L-1 or higher of potassium iodide (KI) was added to 40 µmol L-1 of the AEO7 inhibitor where the corrosion IE% increased from 87.4% to 99.2%. Also, it was found that the adsorption of AEO7 surfactant on C-steel surface followed the Freundlich isotherm. Furthermore, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements indicated that AEO7 was physically adsorbed on the steel surface. The surface topography was examined using an optical profilometer, an atomic force microscope (AFM), and a scanning electron-microscope (SEM) coupled with an energy dispersion X-ray (EDX) unit. Quantum chemical calculations based on the density functional theory were performed to understand the relationship between the corrosion IE% and the molecular structure of the AEO7 molecule.

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