Direct ink writing 3D printing of low-dimensional nanomaterials for micro-supercapacitors.

Micro-supercapacitors (MSCs) have attracted significant attention for potential applications in miniaturized electronics due to their high power density, rapid charge/discharge rates, and extended lifespan. Despite the unique properties of low-dimensional nanomaterials, which hold tremendous potential for revolutionary applications, effectively integrating these attributes into MSCs presents several challenges. 3D printing is rapidly emerging as a key player in the fabrication of advanced energy storage devices. Its ability to design, prototype, and produce functional devices incorporating low-dimensional nanomaterials positions it as an influential technology. In this review, we delve into recent advancements and innovations in micro-supercapacitor manufacturing, with a specific focus on the incorporation of low-dimensional nanomaterials using direct ink writing (DIW) 3D printing techniques. We highlight the distinct advantages offered by low-dimensional nanomaterials, from quantum effects in 0D nanoparticles that result in high capacitance values to rapid electron and ion transport in 1D nanowires, as well as the extensive surface area and mechanical flexibility of 2D nanosheets. Additionally, we address the challenges encountered during the fabrication process, such as material viscosity, printing resolution, and seamless integration of active materials with current collectors. This review highlights the remarkable progress in the energy storage sector, demonstrating how the synergistic use of low-dimensional nanomaterials and 3D printing technologies not only overcomes existing limitations but also opens new avenues for the development and production of advanced micro-supercapacitors. The convergence of low-dimensional nanomaterials and DIW 3D printing heralds the advent of the next generation of energy storage devices, making a significant contribution to the field and laying the groundwork for future innovations.

A Low-Cost Silica Fiber/Epoxy Composite with Excellent Dielectric Properties, and Good Mechanical and Thermal Stability.

In many electronic applications, the dielectric and structural properties of reinforced composites are vital. In this research work, the influence of fiber proportion on the properties of a silica fiber/epoxy (SFE) composite was investigated. The structure, morphology, dielectric constant and loss factor, mechanical properties, and thermal stability were determined. The increase of wt.% of silica fiber (SiO2 (f)) x = 30 to 90, reduced the dielectric constant (εr) and dielectric loss (δ) of the SFE composite from their original values to 18.9% and 48.5%, lowering local charge displacement towards the applied electric field. The SFE composite showed higher mechanical properties with the increase in SiO2 (f), x = 30 to 80, the tensile strength (UTS) was raised from 91.6 MPa to 155.7 MPa, the compression strength (UCS) was increased from 261.1 MPa to 409.6 MPa and the flexural strength was enhanced from 192.3 MPa to 311.9 MPa. Upon further addition of SiO2 (f) to the composite, i.e., x = 90, the mechanical properties were reduced a little, but the dielectric properties were not changed. Increasing SiO2 (f) improved the thermal stability as weight loss was found to be 69% (x = 30) and 24% (x = 90), and average moisture absorption was found to be 1.1 to 1.8%. A silica fiber/epoxy composite, for microelectronics, can be made from a low-cost fiber, and its dielectric properties as well as its mechanical and thermal stability can be tuned or improved by varying fiber fractions.

Influence of Zinc Substitution on the Structural, Dielectric, and Gas-Sensing Properties of Mg1-xZnxFe2O4 Nanoparticles.

In the present work, Mg1-xZnxFe2O4 (MZFO) nanoparticles with x = 0.0, 0.2, 0.35, and 0.5 were synthesized via a chemical coprecipitation method. The study aimed to explore the effect of substituting Mg with Zn in MZFO on its structural, dielectric, and gas-sensing properties. The spinel phase formation was confirmed using X-ray diffraction, and the morphology of the prepared nanoparticles was revealed using scanning electron microscopy. Fourier transform infrared spectroscopy (FTIR) analysis confirmed the band ranges of 500-600 cm-1 for tetrahedral and 390-450 cm-1 for octahedral lattice sites. The dielectric data showed that Zn substitution in MZFO decreased both the dielectric constant and loss with increasing frequencies and attained a stagnant value at higher frequencies. Furthermore, the gas-sensing characteristics of Zn-substituted spinel ferrites at room temperature for CO2, O2, and N2 were studied. The nanostructured MZFO exhibited high sensitivity in the order of CO2 > O2 ≫ N2 and showed a good response time of (∼1 min) for CO2, demonstrating that MZFO can be a good potential candidate for gas-sensing applications.

Silica-Fiber-Reinforced Composites for Microelectronic Applications: Effects of Curing Routes.

For curing of fiber-reinforced epoxy composites, an alternative to thermal heating is the use of microwave energy, which cures quickly and consumes less energy. Employing thermal curing (TC) and microwave (MC) curing methods, we present a comparative study on the functional characteristics of fiber-reinforced composite for microelectronics. The composite prepregs, prepared from commercial silica fiber fabric/epoxy resin, were separately cured via thermal and microwave energy under curing conditions (temperature/time). The dielectric, structural, morphological, thermal, and mechanical properties of composite materials were investigated. Microwave cured composite showed a 1% lower dielectric constant, 21.5% lower dielectric loss factor, and 2.6% lower weight loss, than thermally cured one. Furthermore, the dynamic mechanical analysis (DMA) revealed a 20% increase in the storage and loss modulus along with a 15.5% increase in the glass transition temperature (Tg) of microwave-cured compared to thermally cured composite. The fourier transformation infrared spectroscopy (FTIR) showed similar spectra of both the composites; however, the microwave-cured composite exhibited higher tensile (15.4%), and compression strength (4.3%) than the thermally cured composite. These results illustrate that microwave-cured silica-fiber-reinforced composite exhibit superior electrical performance, thermal stability, and mechanical properties compared to thermally cured silica fiber/epoxy composite in a shorter time and the expense of less energy.

Synthesis of Magnetic Fe3O4 Nano Hollow Spheres for Industrial TNT Wastewater Treatment.

The aim of the present work was to synthesize magnetite (Fe3O4) nano hollow spheres (NHS) via simple, one-pot, template-free, hydrothermal method. The structural, morphological, and surface analysis of Fe3O4 NHS were studied by scanning electron microscopy (SEM), x-ray diffraction technique (XRD), Fourier transform infrared spectroscopy FTIR and burner-Emmett-teller (BET). The as obtained magnetic (Fe3O4) NHS were used as an adsorbent for treating industrial trinitrotoluene (TNT) wastewater to reduce its Chemical Oxygen Demand (COD) values. Adsorption capacity (Qe) of the NHS obtained is 70 mg/g, confirming the attractive forces present between adsorbent (Fe3O4 NHS) and adsorbate (TNT wastewater). COD value of TNT wastewater was reduced to >92% in 2 h at room temperature. The adsorption capacity of Fe3O4 NHS was observed as a function of time, initial concentration, pH, and temperature. The applied Fe3O4 NHS was recovered for reuse by simply manipulating its magnetic properties with slight shift in pH of the solution. A modest decrease in Qe (5.0−15.1%) was observed after each cycle. The novel Fe3O4 NHS could be an excellent candidate for treating wastewater generated by the intermediate processes during cyclonite, cyclotetramethylene-tetranitramine (HMX), nitroglycerin (NG) production and other various environmental pollutants/species.

Reutilizing Methane Reforming Spent Catalysts as Efficient Overall Water-Splitting Electrocatalysts.

It is extremely prudent and highly challenging to design a greener bifunctional electrocatalyst that shows effective electrocatalytic activity and high stability toward electrochemical water splitting. As several hundred tons of catalysts are annually deactivated by deposition of carbon, herein, we came up with a strategy to reutilize spent methane reforming catalysts that were deactivated by the formation of graphitic carbon (GC) and carbon nanofibers (CNF). An electrocatalyst was successfully synthesized by in situ deposition of noble metal-free MoS2 over spent catalysts via a hydrothermal method that showed exceptional performance regarding the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER). At 25 mA cm-2, phenomenal OER overpotentials (η25) of 128 and 154 mV and modest HER overpotentials of 186 and 207 mV were achieved for MoS2@CNF and MoS2@GC, respectively. Moreover, OER Tafel slopes of 41 and 71 mV dec-1 and HER Tafel slopes of 99 and 107 mV dec-1 were obtained for MoS2@CNF and MoS2@GC, respectively. Furthermore, the synthesized catalysts exhibited good long-term durability for about 18 h at 100 µA cm-2 with unnoticeable changes in the linear sweep voltammetry (LSV) curve of the HER after 1000 cycles. The carbon on the spent catalyst increased the conductivity, while MoS2 enhanced the electrocatalytic activity; hence, the synergistic effect of both materials resulted in enhanced electrocatalysts for overall water splitting. This work of synthesizing enhanced nanostructured electrocatalysts with minimal usage of inexpensive MoS2 gives a rationale for engineering potent greener electrocatalysts.