Displacement Mapping as a Highly Flexible Surface Texturing Tool for Additively Photopolymerized Components.

Displacement mapping is a computer graphics technique that enables the design of components with regularly or randomly textured surfaces that can be quickly materialized on a three-dimensional (3D) printer when needed. This approach is, in principle, more flexible, faster, and more economical compared to conventional texturing methods, but the accuracy of the texture depends heavily on the parameters used. The purpose of this study is to demonstrate how to produce a surface-textured part using polygonal (mesh) modeling software and a photopolymerizable resin and to develop a universal methodology to predict the dimensional accuracy of the model file log combined with a resin 3D printer. The printed components were characterized on a scanning confocal microscope. In the setup used in this study, the mesh size had to be reduced to 10% of the smallest feature size, and the textured layer had to be heavily (×4.5) overexposed to achieve the desired accuracy. As a practical application, two functional stamps with a regular (honeycomb) and a random texture, respectively, were successfully manufactured. The insights gained will be of great benefit for quickly and cost-effectively producing components with innovative patterns and textures for a variety of hobby, industrial, and biomedical applications.

Inkjet Printing of Mixed-Host Emitting Layer for Electrophosphorescent Organic Light-Emitting Diodes.

We have investigated the impact of the ink formulation on the properties of an inkjet-printed small molecular mixed host in a phosphorescent organic light-emitting diode (PhOLED). Host solubility, film roughness, and device efficiency improved by blending tris(4-carbazoyl-9-ylphenyl)amine (TCTA) with pyrido[3',2':4,5]furo[2,3- b]pyridine (3CzPFP). At a host ratio of 60:40 (TCTA/3CzPFP), the brightness increased by 33%, the efficiency roll-off at 1000 cd/m2 dropped to well below 10%, and the luminance half-lifetime (LT50) improved by 80% in comparison to the device with a single host (100% TCTA). When the optimized ink was deposited by inkjet printing, a maximum external quantum efficiency of 8.9% and a current efficiency of 28.8 cd/A were achieved at 1000 cd/m2 brightness. This amounted to around 84% of the efficiency of a spin-cast reference device. The obtained results provide a blueprint for designing enhanced PhOLEDs with inkjet-printed mixed hosts.

Inkjet printing of blue phosphorescent light-emitting layer based on bis(3,5-di(9H-carbazol-9-yl))diphenylsilane.

In this study, micropatterning of a blue light emitting, tetraphenylsilane-based phosphorescent material by inkjet printing was investigated. Bis(3,5-di(9H-carbazol-9-yl))diphenylsilane (SimCP2) doped with iridium bis(4,6-difluorophenypyridinato)picolate (FIrpic) was dissolved in a solvent mixture, and various conditions for the solvent composition and drying of films were examined. Homogeneous dot and line patterns with controllable thickness and smooth surface were obtained from a mixture of chlorobenzene and cyclohexanone at a moderate printing speed of 3 mm s-1 and a droplet ejection frequency of 70 Hz. An inkjet-printed device was designed and fabricated in [ITO/PEDOT:PSS /PVK/SimCP2:Flrpic/TSPO1/TPBi/LiF/Al] configuration, from which sky-blue light (0.14, 0.25) was obtained with a luminous efficiency of 10.73 cd A-1 and a power efficiency of 6.13 lm W-1. This amounted to 68% of the performance of an identical device where the emitting layer was spin coated. These results show the potential of inkjet printing as a low-cost patterning method for low molecular weight emitters in blue light emitting devices.

A novel technique for the production of electrospun scaffolds with tailored three-dimensional micro-patterns employing additive manufacturing.

Electrospinning is a common technique used to fabricate fibrous scaffolds for tissue engineering applications. There is now growing interest in assessing the ability of collector plate design to influence the patterning of the fibres during the electrospinning process. In this study, we investigate a novel method to generate hybrid electrospun scaffolds consisting of both random fibres and a defined three-dimensional (3D) micro-topography at the surface, using patterned resin formers produced by rapid prototyping (RP). Poly(D,L-lactide-co-glycolide) was electrospun onto the engineered RP surfaces and the ability of these formers to influence microfibre patterning in the resulting scaffolds visualized by scanning electron microscopy. Electrospun scaffolds with patterns mirroring the microstructures of the formers were successfully fabricated. The effect of the resulting fibre patterns and 3D geometries on mammalian cell adhesion and proliferation was investigated by seeding enhanced green fluorescent protein labelled 3T3 fibroblasts onto the scaffolds. Following 24 h and four days of culture, the seeded scaffolds were visually assessed by confocal macro- and microscopy. The patterning of the fibres guided initial cell adhesion to the scaffold with subsequent proliferation over the geometry resulting in the cells being held in a 3D micro-topography. Such patterning could be designed to replicate a specific in vivo structure; we use the dermal papillae as an exemplar here. In conclusion, a novel, versatile and scalable method to produce hybrid electrospun scaffolds has been developed. The 3D directional cues of the patterned fibres have been shown to influence cell behaviour and could be used to culture cells within a similar 3D micro-topography as experienced in vivo.