ABSTRACT
Ammonium perchlorate (AP) is commonly used in propulsion technology. Recent studies have demonstrated that two-dimensional (2D) nanomaterials such as graphene (Gr) and hexagonal boron nitride (hBN) dispersed with nitrocellulose (NC) can conformally coat the surface of AP particles and enhance the reactivity of AP. In this work, the effectiveness of ethyl cellulose (EC) as an alternative to NC was studied. Using a similar encapsulation procedure as in recent work, Gr and hBN dispersed with EC were used to synthesize the composite materials Gr-EC-AP and hBN-EC-AP. Additionally, EC was used because the polymer can be used to disperse other 2D nanomaterials, specifically molybdenum disulfide (MoS2), which has semiconducting properties. While Gr and hBN dispersed in EC had a minimal effect on the reactivity of AP, MoS2 dispersed in EC significantly enhanced the decomposition behavior of AP compared to the control and other 2D nanomaterials, as evidenced by a pronounced low-temperature decomposition event (LTD) centered at 300 °C and then complete high-temperature decomposition (HTD) below 400 °C. Moreover, thermogravimetric analysis (TGA) showed a 5% mass loss temperature (Td5%) of 291 °C for the MoS2-coated AP, which was 17 °C lower than the AP control. The kinetic parameters for the three encapsulated AP samples were calculated using the Kissinger equation and confirmed a lower activation energy pathway for the MoS2 (86 kJ/mol) composite compared to pure AP (137 kJ/mol). This unique behavior of MoS2 is likely due to enhanced oxidation-reduction of AP during the initial stages of the reaction via a transition metal-catalyzed pathway. Density functional theory (DFT) calculations showed that the interactions between AP and MoS2 were stronger than AP on the Gr or hBN surfaces. Overall, this study complements previous work on NC-wrapped AP composites and demonstrates the unique roles of the disperagent and 2D nanomaterial in tuning the thermal decomposition of AP.
ABSTRACT
A series of renewable bis(cyanate) esters have been prepared from bisphenols synthesized by condensation of 2-methoxy-4-methylphenol (creosol) with formaldehyde, acetaldehyde, and propionaldehyde. The cyanate esters have been fully characterized by infrared spectroscopy, (1)H and (13)C NMR spectroscopy, and single crystal X-ray diffraction. These compounds melt from 88 to 143 °C, while cured resins have glass transition temperatures from 219 to 248 °C, water uptake (96 h, 85 °C immersion) in the range of 2.05-3.21%, and wet glass transition temperatures from 174 to 193 °C. These properties suggest that creosol-derived cyanate esters may be useful for a wide variety of military and commercial applications. The cure chemistry of the cyanate esters has been studied with FTIR spectroscopy and differential scanning calorimetry. The results show that cyanate esters with more sterically demanding bridging groups cure more slowly, but also more completely than those with a bridging methylene group. In addition to the structural differences, the purity of the cyanate esters has a significant effect on both the cure chemistry and final Tg of the materials. In some cases, post-cure of the resins at 350 °C resulted in significant decomposition and off-gassing, but cure protocols that terminated at 250-300 °C generated void-free resin pucks without degradation. Thermogravimetric analysis revealed that cured resins were stable up to 400 °C and then rapidly degraded. TGA/FTIR and mass spectrometry results showed that the resins decomposed to phenols, isocyanic acid, and secondary decomposition products, including CO2. Char yields of cured resins under N2 ranged from 27 to 35%, while char yields in air ranged from 8 to 11%. These data suggest that resins of this type may potentially be recycled to parent phenols, creosol, and other alkylated creosols by pyrolysis in the presence of excess water vapor. The ability to synthesize these high temperature resins from a phenol (creosol) that can be derived from lignin, coupled with the potential to recycle the composites, provides a possible route to the production of sustainable, high-performance, thermosetting resins with reduced environmental impact.
