One-Pot Sol-Gel Synthesis of Highly Insulative Hybrid P(AAm-CO-AAc)-Silica Aerogels with Improved Mechanical and Thermal Properties.

Silica aerogels and their derivatives have outstanding thermal properties with exceptional values in the thermal insulation industry. However, their brittle nature restricts their large-scale commercialization. Thus, enhancing their mechanical strength without affecting their thermal insulating properties is essential. Therefore, for the first time, highly thermally stable poly(acrylamide-co-acrylic acid) partial sodium salt is used as a reinforcing polymer to synthesize hybrid P(AAm-CO-AAc)-silica aerogels via epoxy ring-opening polymerization in the present study. Functional groups in P(AAm-CO-AAc) partial sodium salts, such as CONH2 and COOH, acted as nucleophiles for the epoxy ring-opening reaction with (3-glycidyloxypropyl)trimethoxysilane, which resulted in a seven-fold enhancement in mechanical strength compared to that of pristine silica aerogel while maintaining thermal conductivity at less than 30.6 mW/mK and porosity of more than 93.68%. Moreover, the hybrid P(AAm-CO-AAc)-silica aerogel demonstrated improved thermal stability up to 343 °C, owing to the synergetic effect between the P(AAm-CO-AAc) and the silica aerogel, corresponding to the thermal stability and strong covalent bonding among them. These excellent results illustrate that this new synthetic approach for producing hybrid P(AAm-CO-AAc)-silica aerogels is useful for enhancing the mechanical strength of pristine silica aerogel without impairing its thermal insulating property and shows potential as an industrial heat insulation material.

Synthesis and Properties of Metal Oxide Aerogels via Ambient Pressure Drying.

Metal oxide aerogels such as zirconia (ZrO2), titania (TiO2), and alumina (Al2O3) aerogels are very interesting nanoporous materials applicable as thermal insulators, catalysts, sensors, and so on. To obtain the aerogels, the first key step is a sol-gel process to prepare the gel followed by either supercritical drying, ambient pressure drying, or freeze-drying. Although the expensive and energy-intensive supercritical drying method restricts the commercialization of the aerogels, ambient pressure drying has shown great potential as an alternative and very simple method for aerogel synthesis. The sol-gel method and preparation parameters such as hydrolysis water, the silylating agent concentration, and the thermal treatment temperature have a profound impact on the textural and structural properties of the aerogels. Therefore, in this review, we study the synthesis and the influence of these parameters on the properties of metal oxide aerogels via ambient pressure drying.

A new route for preparation of sodium-silicate-based hydrophobic silica aerogels via ambient-pressure drying.

An in-depth investigation into the synthesis of hydrophobic silica aerogels prepared by the surface derivatization of wet gels followed by subsequent drying at ambient pressure is reported. The following sol-gel parameters were examined for their effect on the physical properties of the derived aerogels: number of gel washings with water, percentage of hexane or methanol in silylating mixture, molar ratio of tartaric acid: Na2SiO3, gel aging period, weight% of silica, trimethylchlorosilane (TMCS) percentage, and silylation period. These parameters were varied from 1 to 4, 0 to 100%, 0.27 to 1.2, 0 to 4 h, 1.5 to 8 wt.%, 20 to 40% and 6 to 24 h, respectively. The properties of hydrophobic silica aerogels synthesized by this new route were investigated in terms of bulk density, percentage volume shrinkage, percentage porosity, thermal conductivity and contact angle with water, and by Fourier transform infrared spectroscopy (FTIR). The as-prepared hydrophobic silica aerogels exhibited high temperature stability (up to approximately 435 °C) as measured by thermogravimetric/differential thermal analysis (TGA-DTA). The optimal sol-gel parameters were found to be a molar ratio of Na2SiO3:H2O : tartaric acid : TMCS of 1 : 146.67 : 0.86 : 9.46, an aging period of 3 h, four washings with water in 24 h and the use of a 50% hexane- or methanol-based silylating mixture. Aerogels prepared with these optimal parameters were found to exhibit 50% optical transparency in the visible range, 84 kg m-3 density, 0.090 W mK-1 thermal conductivity, 95% porosity and a contact angle of 146° with water.