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1.
Materials (Basel) ; 16(16)2023 Aug 21.
Article in English | MEDLINE | ID: mdl-37630009

ABSTRACT

The aim of this study is to analyze the strength and antibacterial properties of composites based on structural polyoxymethylene. The base material was modified with the most used antibacterial additives, such as silver nanoparticles, copper oxide, zinc oxide, and titanium oxide. Basic strength and low-cycle fatigue tests were conducted to determine the dissipation energy of the material. The composites were also tested for antibacterial properties against two strains of bacteria: Escherichia coli ATCC 8739 and Staphylococcus aureus ATCC 6538. Strength properties showed no significant changes in the mechanical behavior of the tested composites against the matrix material. The best antibacterial additive was the addition of titanium oxide nanoparticles, providing 100% efficacy against Escherichia coli and almost 100% biocidal efficacy against Staphylococcus aureus. The other antibacterial additives showed biocidal efficacy of about 30-40% against the unmodified material. The added value of the work is the consistency in the methodology of testing materials modified with antibacterial additives, as well as the same compactness of the introduced additives. This study makes it clear which of the introduced additives has the highest biocidal activity.

2.
Polymers (Basel) ; 15(16)2023 Aug 14.
Article in English | MEDLINE | ID: mdl-37631458

ABSTRACT

This study aims to analyze strength properties and low-cycle dynamic tests of composite materials modified with glass and basalt fibers. Biopolyamide 4.10 was used as the matrix, and the fiber contents were 15, 30, and 50% by weight. Static tensile tests, impact tests, and determination of mechanical hysteresis loops were carried out as strength tests. The length of the fibers in the produced composites and their processing properties were determined. The composite materials were compared with commercially available glass fiber-reinforced composites with 30 and 50% fiber contents. The results showed that such composites can successfully replace composite materials based on petroleum-based polymeric materials, providing high strength properties and reducing the negative environmental impact by using renewable sources. Composites with 30% basalt fiber composition were characterized by higher tensile strength by about 60% compared to commercially available composites with 30% glass fiber composition and an almost doubly increased Young's modulus. Increasing the content of basalt fibers to 50% results in a further increase in strength properties. Despite the lower tensile strength compared to polyamide 6 with 50% glass fiber content, basalt fibers provided an approximately 10% higher modulus of elasticity.

3.
Polymers (Basel) ; 14(10)2022 May 11.
Article in English | MEDLINE | ID: mdl-35631837

ABSTRACT

The main aim of this research is to assess different fly ashes as raw materials for the manufacturing of geopolymers. Three different fly ashes have been investigated. First, a conventional fly ash from the Skawina coal power plant (Poland), obtained at a temperature of 900-1100 °C. Second, ultra-fine fly ash from a power plant in China; the side product received at 1300 °C. The third fly ash was waste was obtained after combustion in incineration plants. To predict the properties and suitability of materials in the geopolymerization process, methods based on X-ray analysis were used. The applied precursors were tested for elemental and chemical compounds. The investigations of geopolymer materials based on these three fly ashes are also presented. The materials produced on the basis of applied precursors were subjected to strength evaluation. The following research methods were applied for this study: density, X-ray fluorescence (XRF), X-ray diffraction analysis (XRD), Scanning Electron Microscopy (SEM), flexural and compressive strength. The obtained results show that materials based on fly ashes had a similar compressive strength (about 60 MPa), while significant differences were observed during the bending test from 0.1 to 5.3 MPa. Ultra-fine fly ash had a lower flexural strength compared to conventional fly ash. This study revealed the need for process optimization for materials based on a precursor from a waste incineration plant.

4.
Materials (Basel) ; 15(4)2022 Feb 20.
Article in English | MEDLINE | ID: mdl-35208119

ABSTRACT

Waste from large-scale production processes is a growing environmental problem that can potentially be solved by using this waste as fillers in polymeric composites to improve the mechanical and tribological properties of polymeric matrixes. This paper presents research concerning how the introduction of fillers in the form of manganese residue and manganese(II) oxide changes the mechanical and tribological properties of epoxy composites produced by gravity casting. The research was carried out for composites with 2.5 wt.%, 5 wt.%, and 10 wt.% of fillers. Properties such as the density, hardness, resilience, flexural strength, deflection, flexural modulus, tensile strength, elongation at break, and Young's modulus were determined. Moreover, based on the ball-on-plate test, the wear volume and friction coefficients of the tested materials were determined. Microscopic images of the abrasion profiles were also obtained. The geometry of the wear paths was measured with a profilometer, and the results showed that introducing fillers reduced the abrasive wear of the composites; however, in all cases, the fillers decreased the strength of the tested materials.

5.
Materials (Basel) ; 15(3)2022 Jan 24.
Article in English | MEDLINE | ID: mdl-35160821

ABSTRACT

Biodegradable polymer materials are increasingly used in the packaging industry due to their good properties and low environmental impact. Therefore, the work was performed on the injection molding of the bio-based composites of polylactide (PLA) and polyhydroxyalcanates (PHI) modified with two phases: reinforcing (walnut shell flour and cellulose) and coloring (beta carotene and anthocyanin). The produced materials were subjected to wide mechanical characteristics-tensile, flexural, and fatigue tests. Additionally, the influence of photo and hydrodegradation on the change of the surface structure and mechanical properties of the composites was assessed. The addition of natural fillers contributed to the improvement of the stiffness of the tested composites. PHI composites withstood a higher number of cycles during cyclic loading, but the stress values obtained in the static tensile test were higher for PLA composites. Moreover, a clear change of color was observed after both the photo and hydrodegradation process for all tested materials; however, after the degradation processes, the filler-modified materials underwent greater discoloration. For the composites based on PHI, the type of degradation did not affect the mechanical properties. On the other hand, for PLA composites, hydrolytic degradation contributed to a higher decrease in properties-the decrease in tensile strength for unmodified PLA after photodegradation was 4%, while after hydrodegradation it was 24%.

6.
Materials (Basel) ; 15(2)2022 Jan 09.
Article in English | MEDLINE | ID: mdl-35057200

ABSTRACT

The aim of this article was to analyze the fracture behavior of geopolymer composites based on fly ash or metakaolin with fine aggregate and river sand, with three types of reinforcement: glass, carbon, and aramid fiber, at three different temperatures, approximately: 3 °C, 20 °C, and 50 °C. The temperatures were selected as a future work temperature for composites designed for additive manufacturing technology. The main research method used was bending strength tests in accordance with European standard EN 12390-5. The results showed that the addition of fibers significantly improved the bending strength of all composites. The best results at room temperature were achieved for the metakaolin-based composites and sand reinforced with 2% wt. aramid fiber-17 MPa. The results at 50 °C showed a significant decrease in the bending strength for almost all compositions, which are unexpected results, taking into account the fact that geopolymers are described as materials dedicated to working at high temperatures. The test at low temperature (ca. 3 °C) showed an increase in the bending strength for almost all compositions. The grounds of this type of behavior have not been clearly stated; however, the likely causes of this are discussed.

7.
Materials (Basel) ; 14(20)2021 Oct 13.
Article in English | MEDLINE | ID: mdl-34683631

ABSTRACT

The paper deals with the possibility of using Phase Change Materials (PCM) in concretes and geopolymer composites. The article presents the most important properties of PCM materials, their types, and their characteristics. A review of the latest research results related to their use in geopolymer materials is presented. The benefits of using PCM in building materials include the improvement of thermal comfort inside the building, and also the fact that the additive in the form of PCM reduces thermal gradients and unifies the temperature inside the concrete mix, which can reduce the risk of cracking. The paper also presents a critical analysis related to the feasibility of mass scale implementations of such composites. It was found that the use of PCM in sustainable construction is necessary and inevitable, and will bring a number of benefits, but it still requires large financial resources and time for more comprehensive research. Despite the fact that PCM materials have been known for many years, it is necessary to refine their form to very stable phases that can be used in general construction as well as to develop them in a cost-effective form. The selection of these materials should also be based on the knowledge of the matrix material.

8.
Materials (Basel) ; 14(17)2021 Aug 31.
Article in English | MEDLINE | ID: mdl-34501068

ABSTRACT

This study examines foamed geopolymer composites based on fly ash from the Skawina coal-fired power plant in Poland. The paper presents the effect of adding 3% and 5% by weight of glass wool waste on selected properties of foamed geopolymers. The scope of the tests carried out included density measurements, compressive and bending strength tests, measurements of the heat conduction coefficient, and the results of measurements of changes in thermal radiation in samples subjected to a temperature of 800 °C. The obtained results indicate that glass wool waste can be successfully used to lower the density and heat conduction coefficient of foamed geopolymer composites with a fly ash matrix. In addition, the results of changes in thermal radiation in the samples subjected to the temperature of 800 °C showed a positive effect of the addition of glass wool waste. Moreover, the introduction of the addition of glass wool waste made it possible to increase the compressive strength of the examined foamed geopolymers. For the material modified with 3% by weight of mineral wool, the increase in compressive strength was about 10%, and the increase in fibers in the amount of 5% by weight resulted in an increase of 20% concerning the base material. The obtained results seem promising for future applications. Such materials can be used in technical constructions as thermal insulation materials.

9.
Materials (Basel) ; 14(2)2021 Jan 15.
Article in English | MEDLINE | ID: mdl-33467449

ABSTRACT

This paper presents the results of research on geopolymer composites based on fly ash with the addition of melamine fibers in amounts of 0.5%, 1% and 2% by weight and, for comparison, without the addition of fibers. The melamine fibers used in the tests retain their melamine resin properties by 100% and are characterized by excellent acoustic and thermal insulation as well as excellent filtration. In addition, these fibers are nonflammable, resistant to chemicals, resistant to UV radiation, characterized by high temperature resistance and, most importantly, do not show thermal-related shrinking, melting and dripping. This paper presents the results of density measurements, compressive and flexural strength as well as the results of the measurement of thermal radiation changes in samples subjected to a temperature of 600 °C. The results indicate that melamine fibers can be used as geopolymer reinforcement. The best result was achieved for 0.5% by weight amount of reinforcement, approximately 53 MPa, compared to 41 MPa for a pure matrix. In the case of flexural strength, the best results were obtained for the samples made of unreinforced geopolymer and samples with the addition of 0.5% by weight of melamine fibers, which were characterized by bending strength values above 9 MPa, amounting to 10.7 MPa and 9.3 MPa, respectively. The thermal radiation measurements and fire-jet test did not confirm the increasing thermal and fire resistance of the composites reinforced by melamine fiber.

10.
Materials (Basel) ; 13(23)2020 Dec 05.
Article in English | MEDLINE | ID: mdl-33291368

ABSTRACT

This study investigated the influence of the steel and melamine fibers hybridization on the flexural and compressive strength of a fly ash-based geopolymer. The applied reinforcement reduced the geopolymer brittleness. Currently, there are several types of polymer fibers available on the market. However, the authors did not come across information on the use of melamine fibers in geopolymer composites. Two systems of reinforcement for the composites were investigated in this work. Reinforcement with a single type of fiber and a hybrid system, i.e., two types of fibers. Both systems strengthened the base material. The research results showed the addition of melamine fibers as well as steel fibers increased the compressive and flexural strength in comparison to the plain matrix. In the case of a hybrid system, the achieved results showed a synergistic effect of the introduced fibers, which provided better strength results in relation to composites reinforced with a single type of fiber in the same amount by weight.

11.
Materials (Basel) ; 13(13)2020 Jul 02.
Article in English | MEDLINE | ID: mdl-32630793

ABSTRACT

The work assumed the possibility of the introduction natural fibers as a hybrid reinforcement of bio-polyethylene composites. Coconut fibers, basalt fibers and wood flour were used in different combination as a hybrid merger. Mechanical tests were conducted. An increase in the mechanical properties was shown as an effect of the introduction of the fibers info the polymeric matrix. A synergic influence of hybrid reinforcement was also presented. Experimental results were compared with modeling parameters. The hydrothermal and accelerated thermal ageing effects on the mechanical behavior of composites were presented. Scanning electron microscope images were observed in order to analyze structure of examined composites.

12.
Materials (Basel) ; 13(11)2020 Jun 06.
Article in English | MEDLINE | ID: mdl-32517282

ABSTRACT

The study evaluated the possibility of using natural fibers as a reinforcement of bio-polyethylene. Flax, coconut, basalt fiber, and wood flour were used in the work. Strength tests like static tensile test, three-point flexural test, or impact strength showed a positive effect of reinforcing bio-polyethylene-based composites. The effect of water and thermal ageing on the mechanical behavior of composites was assessed. In order to analyze the structure, SEM microscope images were taken and the effect of natural fibers on the change in the nature of cracking of composites was presented. Composites with natural fibers at a content of 12% by weight, resulting in increase of strength and rigidity of materials. The greatest strengthening effect for natural fibers was obtained for the composite with basalt fibers.

13.
Polymers (Basel) ; 11(12)2019 Dec 11.
Article in English | MEDLINE | ID: mdl-31835806

ABSTRACT

The paper evaluated the possibility of potential reinforcing of poly(oxymethylene) (POM) by glass fiber and the influence of fiberglass addition on mechanical properties under dynamic load. Four types of composites with glass fiber and another four with carbon fiber were produced. The fiber content ranged from 5% to 40% by weight. In the experimental part, the basic mechanical and fatigue properties of POM-based composites were determined. The impact of water absorption was also investigated. The influence of fiber geometry on the mechanical behavior of fiber-reinforced composites of various diameters was determined. To refer to the effects of reinforcement and determine the features of the structure scanning electron microscopy images were taken. The results showed that the addition of up to 10 wt %. fiberglass increases the tensile properties and impact strength more than twice, the ability to absorb energy also increases in relation to neat poly(oxymethylene). Fiber geometry also has a significant impact on the mechanical properties. The study of the mechanical properties at dynamic loads over time suggests that composites filled with a smaller fiber diameter have better fatigue properties.

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