Effect of crude glycerol on pellet mill production and nursery pig growth performance.

The objective of this study was to determine the effects of diets containing crude glycerol on pellet mill production efficiency and nursery pig growth performance. In a pilot study, increasing crude glycerol (0, 3, 6, 9, 12, and 15%) in a corn-soybean meal diet was evaluated for pellet mill production efficiency. All diets were steam conditioned to 65.5 degrees C and pelleted through a pellet mill equipped with a die that had an effective thickness of 31.8 mm and holes 3.96 mm in diameter. Each diet was replicated by manufacturing a new batch of feed 3 times. Increasing crude glycerol increased both the standard (linear and quadratic, P < 0.01) and modified (linear, P < 0.01; quadratic, P

Growth response of broilers to spray-dried plasma in pelleted or expanded feed processed at high temperature.

A series of 4 experiments evaluated effects of mash conditioning temperature from a pellet mill or expander on performance of broilers fed pelleted diets containing spray-dried plasma (SDP). All experiments utilized Ross x Ross 308 male broilers randomly assigned to their respective treatments (6 or 10 broilers/pen and 8 or 10 pens/treatment). Treatments in Exp. 1 consisted of a control (0% SDP), SDP coated postpelleting, or SDP blended into the meal prepelleting. Experiment 2 and 3 included the same 3 treatments as in Exp. 1 but with additional treatments of SDP blended into the meal and conditioned at 90 or 95 degrees C before pelleting. In Exp. 4, treatments consisted of a control (0% SDP) or SDP blended into the meal and pelleted (85 degrees C conditioning temperature) or expanded (149 degrees C final effective temperature) and then pelleted. Corn-soybean meal-based diets were formulated to be equal in lysine and ME in all experiments. Pelleted diets were conditioned for 15 s at 85 degrees C, and expanded diets were conditioned at 95 degrees C, 29.7 MJ/t, 13.95 kg/cm2 cone pressure, exit temperature of 149 degrees C, and then pelleted through a 4 x 32-mm die. In Exp. 1, ADG and feed intake were improved (P < 0.05) for broilers fed SDP from d 1 to 28 of age, with greater BW at d 42. In Exp. 2, both in early (d 1 to 28 of age) phases, and overall (d 1 to 42 of age), broilers fed SDP had improved (P < 0.05) gain and efficiency. In Exp. 3, ADG, feed intake, efficiency of gain, and BW were improved (P < 0.01) for broilers fed SDP from d 1 to 21 of age, regardless of conditioning temperature. In Exp. 4, broilers fed SDP had improved (P < 0.05) gain, BW, and feed intake regardless of processing method. Overall, the results of all of the experiments demonstrated that pellet conditioning temperature from 85 to 95 degrees C and expander temperatures to 149 degrees C did not impair the positive growth effects of SDP in pelleted or expanded broiler feed.

Effects of omitting vitamin and trace mineral premixes and(or) reducing inorganic phosphorus additions on growth performance, carcass characteristics, and muscle quality in finishing pigs.

Three experiments were conducted to determine the effects of omitting vitamin and trace mineral premixes and(or) reducing inorganic phosphorus additions to finishing diets on growth performance, carcass characteristics, and muscle quality in pigs. In Exp. 1, a corn-soybean meal-based diet (.70% lysine, .65% Ca, and .55% P) was used as the control. Pigs (n = 128; average initial BW of 85.7 kg) were fed the control diet or the control diet without 1) the vitamin premix, 2) the trace mineral premix, or 3) both premixes. Omitting the premixes had no effect on ADG (P>.39); gain/feed (P>.17); carcass backfat thickness (P>.42); and marbling, color, and firmness of the longissimus muscle (P>.11). In Exp. 2, pigs (n = 128; average initial BW of 86.2 kg) were fed the control diet (.65% Ca and .53% P) used in Exp. 1 and the control diet without 1/3 (.56% Ca and .46% P), 2/3 (.51% Ca and .40% P), or all (.47% Ca and .31% P) of the added monocalcium phosphate (MCP). Omitting up to 2/3 of the MCP increased ADG (quadratic effect, P<.02) and had no effect on meat quality (P>.12), but backfat thickness increased slightly (quadratic effect, P<.02). In Exp. 3, pigs (n = 160; average initial BW of 86.6 kg) were fed the control diet used in Exp. 1 or the control without 1) the vitamin and trace mineral premixes, 2) 2/3 of the MCP, or 3) the premixes and 2/3 of the MCP. Treatment had no effects on ADG (P>.23), gain/feed (P>.94), stomach lesions (P>.37), or serum gamma globulins (P>.08). In conclusion, vitamin and trace mineral premixes and up to 2/3 of the supplemental MCP can be omitted during late finishing (i.e., approximately the final 30 d) to reduce nutrient excesses that increase cost of feeding and nutrients excreted in waste material.

Effect of ingredients and processing parameters on pellet quality.

Rations containing varying ratios of corn, high-oil corn, soybean meal, and mechanically expelled soybean meal were pelleted. The effects of ingredients, conditioning steam pressure, and mixing paddle configuration inside the conditioner on pellet quality were investigated. Ration ingredients strongly affected pellet quality. Increasing the protein content increased the pellet durability, whereas increasing the oil content above 7.5% greatly decreased pellet durability. High-oil corn and mechanically expelled soybean meal produced acceptable pellets when combined with soybean meal and regular corn, respectively. However, poor pellet quality resulted when rations containing high-oil corn and mechanically expelled soybean meal were processed. Increasing the residence time in the conditioner by changing mixing paddle pitch resulted in an average 4.5-point increase in pellet durability indices among 65:35 (wt) corn:soybean meal and 65:35 high-oil corn:soybean meal rations.

The effects of extrusion processing of carbohydrate sources on weanling pig performance.

Three experiments were conducted to study the effects of extrusion processing on growth performance of weanling pigs. In Exp. 1, 350 weanling pigs (initially 4.4 +/- 1.0 kg BW and 10 +/- 2 d of age) were used to study the effects of various carbohydrate sources (corn, cornstarch, broken rice, wheat flour, and grain sorghum), with or without moist extrusion processing, on growth performance in a 5 x 2 factorial arrangement of treatments. No carbohydrate source x extrusion processing interactions were observed (P > .10). Growth performance was not affected by extrusion processing; however, pigs fed corn had poorer growth performance (P < .05) than those fed other carbohydrate sources. In Exp. 2, 360 weanling pigs (initially 5.0 +/- .5 kg BW and 10 +/- 2 d of age) were used to determine the interactive effects of ingredient processing and diet complexity on growth performance. Three processing combinations were used with either a simple or complex diet formulation in a 3 x 2 factorial arrangement of treatments. The three processing conditions were 1) pelleted only (control); 2) corn that was moist-extruded and then the complete diet was pelleted (extruded); or 3) the complete diet was expanded and then pelleted (expanded). Pigs fed extruded diets had a greater improvement in ADG as diet complexity increased than those fed other diets (processing x diet complexity interaction, P < .10). Pigs fed moist-extruded corn had the best growth performance (P < .01). In Exp. 3, 210 weanling pigs (initially 6.8 +/- 1.5 kg BW and 21 +/- 2 d of age) were fed pelleted diets containing nonextruded corn (14.5% gelatinization; control) or corn extruded to provide 38.7, 52.7, 64.4, or 89.3% gelatinization. Average daily gain and ADFI decreased and then increased (P < .05), but apparent digestibility of DM, CP, and energy (P < .01) increased and then decreased with increasing gelatinization. These results indicate that moist extrusion processing of carbohydrate sources has variable effects on growth performance of early-weaned pigs and that the degree of gelatinization does not seem to be a major factor in explaining this variation.

Effect of steam-flaked sorghum grain density on performance, mill production rate, and subacute acidosis in feedlot steers.

Two trials were conducted to determine the effects of steam-flaked sorghum grain bulk density on animal performance, cost of production, and propensity to induce ruminal acidosis in feedlot steers. In Trial 1, 336 yearling steers (343 kg; SEM = .346) were fed diets for 125 d that contained sorghum grain (82.5%, DM basis) flaked to .283 (L), .322 (M), or .361 (H) kg/L (i.e., 22, 25, and 28 lb/bu). Steers fed L consumed 3.2% less DM than those fed H (linear, P < .05), resulting in 6.9% lower ADG (linear, P = .02) and 3.6% lower gain efficiency (linear, P < .15). Sorghum grain flaked to M and L had 16 and 46% greater starch gelatinization than H (measured using differential scanning calorimetry; linear, P = .002). Dressing percentage increased linearly (P < .05) with increasing flake density, but no other carcass measurements were affected by treatment. Increasing flake density increased mill production rate linearly (P < .01), resulting in the lowest energy usage per unit of flaked grain for the H treatment. Trial 2 was an acidosis challenge study that incorporated six ruminally cannulated steers (422 kg; SEM = .129) into a replicated 3 x 3 Latin square experiment. Reducing flake density resulted in linear reductions in ruminal pH following intake challenge at 3, 33, and 36 h after the d-12 challenge (P < .05). There was a linear increase in the area between the pH vs time curve and a line at pH 5.5 (P < .01) and 5.0 (P = .09) with decreasing flake density (28.0, 25.2, and 18.2 pH-hours below 5.5 and 9.6, 7.3, and 3.9 pH-hours below 5.0 for L, M, and H, respectively). Cattle consuming L also tended to have higher VFA concentrations (mM) at 36 h after challenge (P = .12). There was no significant treatment effect on ruminal lactate. Flaking sorghum grain to .283 and .322 kg/L resulted in reduced intake and poorer animal performance compared with .361 kg/L (58.7% starch gelatinization), higher susceptibility to subacute acidosis, and higher costs of production.

Effects of mill type and particle size uniformity on growth performance, nutrient digestibility, and stomach morphology in finishing pigs.

The effects of particle size uniformity and mill type used to grind corn were determined in three experiments. In Exp. 1, 120 pigs (47.8 kg initial BW) were used. Treatments were 1) a 40:60 blend of coarsely rolled (in a roller mill) and finely ground (in a hammermill) corn with a large standard deviation (sgw) of particle size (sgw of 2.7), 2) hammermilled corn with an sgw of 2.3, and 3) roller-milled corn with an sgw of 2.0. Mean particle size of the corn was approximately 850 microns for all treatments. Growth performance was not affected (P > .11); but, stomach keratinization tended to be less severe (P < .08) and apparent nutrient digestibilities were greater (P < .008) when the sgw was smaller. In Exp. 2, 128 pigs (55.3 kg initial BW) were used. Treatments were corn ground in a hammermill and a roller mill to 800 and 400 microns. Pigs fed corn ground to 400 microns were more efficient (P < .004) and had greater apparent digestibilities of DM, N, and GE (P < .001) than pigs fed corn ground to 800 microns. Mill type did not affect growth performance (P > .40), but pigs fed corn ground in the roller mill had greater apparent nutrient digestibilities (P < .008). In Exp. 3, 128 pigs (67.3 kg initial BW) were used. Treatments were corn ground to 400 microns in a hammermill and a roller mill fed in meal and pelleted forms. Pigs fed pelleted diets had greater ADG (P < .003) and gain/feed (P < .03) but also had greater incidence of ulcers (P < .04). Pigs fed roller-milled corn were more efficient (P < .05) and had a lower incidence of ulcers (P < .04), but diets with hammermilled corn had lower sgw and greater apparent digestibilities of nutrients (P < .02). Our results suggest that mill type had inconsistent effects on growth performance, but more uniform particle sizes consistently gave greater nutrient digestibilities.

Effects of particle size and pelleting on growth performance, nutrient digestibility, and stomach morphology in finishing pigs.

The effects of particle size and pelleting on growth performance, carcass characteristics, nutrient digestibility, and stomach morphology were determined using 160 finishing pigs. The pigs were fed a corn-soybean meal-based diet with the corn milled to particle sizes of 1,000, 800, 600, or 400 microns. The diets were fed in meal or pellet form. Pelleting the diets resulted in 5% greater ADG (P < .01) and 7% greater grain/feed (P < .001). Also, pelleting increased digestibilities of DM, N, and GE by 5 to 8% (P < .001). Reducing particle size increased electrical energy required for milling and decreased milling production rates, especially as particle size was decreased from 600 to 400 microns. Reducing particle size of the corn from 1,000 to 400 microns increased gain/feed by 8% (linear effect, P < .001) and digestibility of GE by 7% (quadratic effect, P < .03). Improved nutrient digestibility and lower ADFI resulted in 26% less daily excretion of DM and 27% less daily excretion of N in the feces as particle size was reduced from 1,000 to 400 microns (linear effects, P < .001). Stomach lesions and keratinization increased with reduced particle size (P < .003) and keratinization increased with pelleting (P < .02), although they were unrelated to growth performance (i.e., gain/feed actually improved as lesion scores increased). Considering milling energy, growth performance, stomach morphology, nutrient digestibility, and nutrient excretion, a particle size of 600 microns, or slightly less, is an acceptable compromise for corn in both meal and pelleted diets for finishing pigs.

Reducing particle size of corn in lactation diets from 1,200 to 400 micrometers improves sow and litter performance.

One hundred primiparous sows were used to determine the effects of particle size of corn in lactation diets on sow and litter performance. The sows were fed a corn-soybean meal-based diet with the corn ground to 1,200, 900, 600, or 400 microns. Particle size of corn had no influence on sow BW or backfat loss (P > .30), subsequent weaning-to-estrus interval (P > .40), or percentage of sows returning to estrus (P > .09). However, ADFI was increased (linear effect, P < .04) as particle size was reduced from 1,200 to 400 microns. Pig survivability was not affected (P > .30) but litter BW gain was increased by 11% when sows were fed diets with 400 vs 1,200 microns corn (linear effect, P < .05). Apparent digestibilities of DM, N, and GE were increased by 5, 7, and 7%, respectively, as particle size was reduced from 1,200 to 400 microns (linear effects, P < .001). Intake of DE was increased 14% (13.7 to 15.6 Mcal/d) as corn particle size was reduced from 1,200 to 400 microns. Intakes of digestible DM and N also were increased (11 and 14%, respectively), whereas fecal excretions of DM and N were decreased by 21 and 31%, respectively (linear effects, P < .001). Reducing particle size increased severity of ulceration and keratinization (nonzero correlations of P < .04 and P < .004, respectively) in the esophageal region of the stomach, although the changes were not associated with reduced sow performance.(ABSTRACT TRUNCATED AT 250 WORDS)

Effects of dietary buffers on growth performance, nutrient digestibility, and stomach morphology in finishing pigs.

The effects of supplemental alkaline salts on growth performance, blood chemistry, and stomach morphology were determined in two experiments using 248 finishing pigs fed finely ground diets. In Exp. 1, 128 pigs (56 kg average initial BW) were fed a corn-soybean meal-based diet (488-microns mean particle size) for 66 d. Treatments were control and 1, 2, or 3% added NaHCO3 in a randomized complete block design. Average daily gain (linear effect, P < .005), dressing percentage (linear effect, P < .04), and plasma urea N concentration (linear effect, P < .004) decreased as the concentration of NaHCO3 in the diet was increased, but primarily at the 2 and 3% additions. Feed intake, gain/feed, backfat thickness, stomach ulceration score, blood gases (pCO2 and HCO3), and plasma Na and K were not affected by treatment (P > .11). In Exp. 2, 120 pigs (55 kg average initial BW) were fed a pelleted wheat-soybean meal-based diet (355-microns mean particle size) during a 64-d growth assay. Treatments were 1) control, 2) 1% NaHCO3, and 3) 1% KHCO3. Average daily gain, ADFI, gain/feed, backfat thickness, stomach keratinization score, blood pCO2, plasma urea N, and digestibilities of DM and N were not affected by treatment (P < .15). However, addition of NaHCO3 and KHCO3 tended to decrease (P < .10) the incidence of ulcers and increased (P < .05) the concentration of blood HCO3- and digestibility of GE. These data indicate that 1% addition of either NaHCO3 or KHCO3 may help to reduce the severity of gastric ulcers in finishing pigs without adversely affecting growth performance or nutrient digestibility.

Effects of reducing particle size of corn in lactation diets on energy and nitrogen metabolism in second-parity sows.

Thirty-eight second-parity sows were used to determine the effects of particle size of corn in lactation diets on nutrient metabolism. The sows were fed a corn-soybean meal-based diet with the corn ground to targeted average particle diameters of 1,200, 900, 600, and 400 microns. Loss of BW and backfat and litter performance were not influenced by treatment (P > .10). However, as particle size was reduced from 1,200 to 400 microns, apparent digestibilities of DM (linear effect, P < .001) and N (quadratic effect, P < .007) were increased by 7 and 10%, respectively, and fecal excretions of DM and N were decreased (linear effects, P < .001) by 35 and 42%, respectively. Urinary N excretion was not affected by particle size (P > .20), but there was a trend (P < .08) for the greatest apparent biological values at the intermediate particle sizes (i.e., 900 and 600 microns). Thus, with increased apparent digestibility and no increases in urinary loss, N retention was increased by 22% as particle size of corn was reduced from 1,200 to 600 microns (quadratic effect, P < .04). Digestible energy and ME concentrations of the diets were increased as particle size of corn was reduced from 1,200 to 400 microns (linear effects, P < .001), with a ME value of 3,745 kcal/kg for the diet with corn at 400 microns compared with 3,399 kcal/kg for the diet with corn at 1,200 microns.(ABSTRACT TRUNCATED AT 250 WORDS)

Optimum particle size of corn and hard and soft sorghum for nursery pigs.

A total of 240 weanling pigs (22 d of age and 5.3 kg average BW) were used to determine the effects of particle size of corn and two sorghum hybrids on diet processing, growth performance, apparent digestibility of nutrients, and morphology of the stomach and intestines in weanling pigs. Treatments were corn, hard endosperm sorghum, and soft endosperm sorghum milled to particle sizes (geometric mean) of 900, 700, 500, and 300 microns, in a 3 x 4 factorial arrangement. All diets were pelleted and the pigs were allowed to consume feed and water on an ad libitum basis. As particle size was reduced, production rate (tons/hour) decreased and energy required to mill (kilowatt hours/ton) increased. Corn required more energy to mill and had a lower production rate than the sorghums. For d 0 to 14, ADG and gain/feed increased linearly (P < .009 and P < .002, respectively) as particle size was decreased to 300 microns. However, there was a grain source x particle size interaction; pigs fed corn responded to particle size reduction more than pigs fed the sorghums (P < .04). For d 0 to 35, pigs fed diets with corn grew 23% faster and were 6% more efficient (P < .001) than pigs fed diets with sorghum. Gain/feed responded quadratically to reduction of particle size (P < .01), with maximum gain/feed at 500 microns for all grains. Lowest cost of gain (including milling and ingredient costs) was achieved at 500 to 700 microns for corn and 500 microns for the hard and soft sorghums. These data suggest that response to reducing particle size is greatest during the first 2 wk postweaning and that optimal particle size for corn and sorghums increases with age of nursery pigs.

The effect of moist extrusion of soy products on growth performance and nutrient utilization in the early-weaned pig.

One hundred seventy pigs averaging 21 +/- 1 d of age (initially 5.4 and 5.8 kg, respectively) were used in each of two experiments to determine the effect that further heat processing by moist extrusion has on the nutritional value of soybean products fed to the early-weaned pig (d 0 to 14 postweaning). The experiments were designed as randomized complete blocks with treatments arranged as a 2 x 3 factorial and a positive control. Main effects of moist extrusion and soy products and the interaction effects were analyzed. Raw soy flakes, commercial soy protein concentrate, and an experimental soy protein concentrate were used in Exp. 1 and a toasted soy flour replaced experimental soy protein concentrate in Exp. 2. A diet (1.4% lysine) containing primarily milk protein served as a positive control in both experiments. An interaction (P < .06) between moist extrusion processing and protein source existed from d 0 to 14 and from d 0 to 35 for ADG and gain:feed ratio (Exp. 1 and 2). Pigs fed moist-extruded soy products had improved (P < .01) ADG and gain:feed compared with pigs fed nonextruded soy products; the largest improvement was observed in pigs fed extruded, raw soy flakes and toasted soy flour (d 0 to 14). Apparent DM and N digestibilities (d 14) were increased (P < .05) when moist extrusion was used. Blood urea nitrogen and serum immunoglobulin G titers decreased (P < .05) in pigs fed moist-extruded soy products compared with titers in pigs fed nonextruded products. In Experiment 3, 100 pigs were used (initially 5.9 kg and 21 d of age) to compare moist and dry extrusion processing of soybean meal. Average daily gain, ADFI, gain:feed ratio, and apparent DM and N digestibilities were maximized (P < .05) in pigs fed a milk diet from d 0 to 14 postweaning. Pigs fed extruded soybean meal (moist or dry) had intermediate (P < .05) ADG, ADFI, gain:feed ratio, and apparent DM and N digestibilities from d 0 to 14. Pigs fed moist-extruded soybean meal from d 0 to 28 had increased (P < .10) ADG compared with pigs fed dry-extruded soybean meal. These data suggest that moist extrusion of less-refined soy products (raw soy flakes, toasted soy flour, and soybean meal) can result in growth performance comparable to that achieved by feeding highly refined soy products (soy protein concentrate) to the early-weaned pig.