Mechanical behavior and corrosion resistance of sol-gel derived 45S5 bioactive glass coating on Ti6Al4V synthesized by electrophoretic deposition.

The purpose of this work is the synthesis and the characterization of sol-gel derived 45S5 bioactive glass coatings deposited onto Ti6Al4V alloy substrates. This coating aims the improvement of the biocompatibility of metallic implants for use in dentistry and orthopedy. The 45S5 bioactive glass powder was synthetized by the sol-gel process and the coatings were produced by the electrophoretic deposition technique (EPD). A grinding protocol was developed to reduce the particle size distribution of the sol-gel powder in order to obtain a stable suspension needed for the electrophoretic deposition. The particle size distribution of the sol-gel powder was determined using Dynamic Light Scattering (DLS). Different characterization techniques including X-ray diffraction (XRD), Scanning electron microscopy (SEM) associated to X-ray microanalysis (EDXS), were used to investigate the microstructure and the morphology of the coatings before and after an optimized thermal treatment. Homogeneous 45S5 bioactive glass coatings were obtained with no observable defects. However these coatings are functional if they present good mechanical properties. Thus, a mechanical study using nano-indentation and micro-scratch testing was carried out. The obtained results showed that well adherent and cohesive coatings were obtained. The Young's modulus and the hardness are improved with the thermal treatment. Indeed, they increased from 11 ± 0.54 GPa and 100 ± 4.34 MPa respectively to 28 ± 1.34 GPa and 300 ± 14.21 MPa. The corrosion resistance of the coatings was also studied. The electrochemical were carried using a Potentiostat-Galvanostat PGZ301 in 3.5% NaCl solution at 37 °C. It was observed that the 45S5 sol-gel derived bioactive glass coatings allowed the enhancement of corrosion resistance of the implant.

A new sol-gel synthesis of 45S5 bioactive glass using an organic acid as catalyst.

In this paper a new sol-gel approach was explored for the synthesis of the 45S5 bioactive glass. We demonstrate that citric acid can be used instead of the usual nitric acid to catalyze the sol-gel reactions. The substitution of nitric acid by citric acid allows to reduce strongly the concentration of the acid solution necessary to catalyze the hydrolysis of silicon and phosphorus alkoxides. Two sol-gel powders with chemical compositions very close to that of the 45S5 were obtained by using either a 2M nitric acid solution or either a 5mM citric acid solution. These powders were characterized and compared to the commercial Bioglass®. The surface properties of the two bioglass powders were assessed by scanning electron microscopy (SEM) and by Brunauer-Emmett-Teller method (BET). The Fourier transformed infrared spectroscopy (FTIR) and the X-ray diffraction (XRD) revealed a partial crystallization associated to the formation of crystalline phases on the two sol-gel powders. The in vitro bioactivity was then studied at the key times during the first hours of immersion into acellular Simulated Body Fluid (SBF). After 4h immersion into SBF we clearly demonstrate that the bioactivity level of the two sol-gel powders is similar and much higher than that of the commercial Bioglass®. This bioactivity improvement is associated to the increase of the porosity and the specific surface area of the powders synthesized by the sol-gel process. Moreover, the nitric acid is efficiently substituted by the citric acid to catalyze the sol-gel reactions without alteration of the bioactivity of the 45S5 bioactive glass.

Microstructural characterization of Ti-6Al-4V alloy subjected to the duplex SMAT/plasma nitriding.

In this study, microstructural characterization of Ti-6Al-4V alloy, subjected to the duplex surface mechanical attrition treatment (SMAT)/nitriding treatment, leading to improve its mechanical properties, was carried out through novel and original samples preparation methods. Instead of acid etching which is limited for morphological characterization by scanning electron microscopy (SEM), an original ion polishing method was developed. Moreover, for structural characterization by transmission electron microscopy (TEM), an ion milling method based with the use of two ions guns was also carried out for cross-section preparation. To demonstrate the efficiency of the two developed methods, morphological investigations were done by traditional SEM and field emission gun SEM. This was followed by structural investigations through selected area electron diffraction (SAED) coupled with TEM and X-ray diffraction techniques. The results demonstrated that ionic polishing allowed to reveal a variation of the microstructure according to the surface treatment that could not be observed by acid etching preparation. TEM associated to SAED and X-ray diffraction provided information regarding the nanostructure compositional changes induced by the duplex SMAT/nitriding process.

Surface nanocrystallization of Ti-6Al-4V alloy: microstructural and mechanical characterization.

In this study, microstructural and mechanical properties of Ti-6Al-4V alloy, before and after the SMA treatment (SMAT) as well as the duplex SMAT/Nitriding process at different treatment conditions, were investigated in order to deepen the knowledge of these properties for biomedical devices. For that purpose, tribological (wear resistance, coefficient of friction) and mechanical (Vickers microhardness) tests were performed. To carry out the microstructural and surface topographical characterization of the samples, the scanning electron microscopy (SEM) and the 3D-SEM reconstruction from stereoscopic images have been used. By means of profiles deduced from the 3D images, the surface roughness has been calculated. The obtained results allowed to find an interesting SMAT condition which, followed by nitriding at low temperature, can greatly improve tribological and mechanical properties of Ti-6Al-4V alloy. It was also shown from SEM characterization and the original method of 3D-SEM reconstruction, that SMAT can reduce the machined grooves and consequently the roughness of the samples decreases. Moreover, we demonstrated, for the first time, that instead of usual etching method, the ionic polishing allowed to reveal the grains, the grain boundaries and the twins as well as the surface nanocrystalline layer generated by SMAT. Thus, the thickness of the SMATed layer decreases with the nitriding temperature, whereas the surface grain size increases.

Nanoscale surface modification of a prosthetic material: case of Ti6Al4V into Ringer's solution.

Nanoscale surface modification of Ti6Al4V prosthetic material was investigated at 37 degrees C into a physiological liquid named Ringer's solution. The root-mean-square surface roughness evolution of the material as a function of immersion time was evaluated by atomic force microscopy (AFM) and 3D reconstruction of scanning electron microscope images (SEM). The results obtained from both techniques clearly showed a decrease of the root-mean-square surface roughness during the first 6 hours of immersion in the physiological liquid that is followed by a stability of the roughness value at longer durations. Moreover, the study of the roughness parameters extracted from AFM measurements is used to explain the smoothing process occurring at the interface between the prosthetic material and the physiological liquid.

In vitro dissolution and corrosion study of calcium phosphate coatings elaborated by pulsed electrodeposition current on Ti6Al4V substrate.

Calcium-deficient hydroxyapatite (Ca-def-HAP) coatings on titanium alloy (Ti6Al4V) substrates are elaborated by pulsed electrodeposition. In vitro dissolution/precipitation process is investigated by immersion of the coated substrate into Dulbecco's Modified Eagle Medium (DMEM) from 1 h to 28 days. Calcium and phosphorus concentrations evolution in the biological liquid are determined by Induced Coupled Plasma-Atomic Emission Spectroscopy (ICP-AES) for each immersion time. Physical and chemical characterizations of the coating are performed by scanning electron microscopy (SEM) associated to Energy Dispersive X-ray Spectroscopy (EDXS) for X-ray microanalysis. Surface modifications are investigated by an original method based on the three-dimensional reconstruction of SEM images (3D-SEM). Moreover, corrosion measurements are carried out by potentiodynamic polarization experiments. The results show that the precipitation rate of the Ca-def HAP coating is more pronounced in comparison with that of stoichiometric hydroxyapatite (HAP) used as reference. The precipitated bone-like apatite coating is thick, homogenous and exhibits an improved link to the substrate. Consequently, the corrosion behaviour of the elaborated prosthetic material is improved.

Sol gel derived SiO(2)-CaO-MgO-P(2)O(5) bioglass system--preparation and in vitro characterization.

The synthesis of SiO(2)-CaO-MgO-P(2)O(5) bioactive glass was carried out by the sol-gel method. Sol-gel derived bioglass material was crushed into powder to produce pellet disks by uniaxial pressing, followed by sintering at 900 degrees C. The biocompatibility evaluation of the formed glass was assessed through in vitro cell culture experiments and immersion studies in simulated body fluid (SBF) for different time intervals while monitoring the pH changes and the concentration of calcium and magnesium in the SBF medium. Scanning electron microscopy, X-ray energy dispersive spectroscopy, X-ray diffraction analysis, and FT-IR spectroscopy studies were conducted before and after contact of the material with SBF. At first, an amorphous calcium phosphate was formed; after 21 days this surface consisted of deposited crystalline spheres of apatite. The present investigation also revealed that the sol-gel derived quaternary bioglass system has the ability to support the growth of osteoblast-like cells in vitro and to promote osteoblast differentiation by stimulating the expression of major phenotypic markers.

Behavior of human osteoblast-like cells in contact with electrodeposited calcium phosphate coatings.

Calcium-deficient hydroxyapatite (Ca-def-HAP) thin films were elaborated on Ti6Al4V substrates by electrodeposition. The coatings exhibit two different morphologies and crystallinities. Human osteoblast-like cells (MG-63) were cultured on the surfaces of these materials; the cell content and viability were evaluated up to 28 days. The scanning electron microscopy and biological investigations showed cells with a normal morphology, good proliferation, and viability from 7 to 21 days. But after 28 days, the number of live cells decreases in both cases; however, this decrease is less important in the case of calcium phosphate (CaP) coating surface when compared with the control (cell culture plastic). The cells cultured on Ca-def-HAP coating exhibit more cellular extensions and extracellular matrix. RT-PCR for type I collagen, alkaline phosphatase, and osteocalcin studies were also carried out, and was found that the CaP enhances gene expression of ALP and OC and thus the differentiation of osteoblast-like cells. Moreover, this study shows that the difference in the morphology of CaP coatings has no effect on the biocompatibility.

Preparation and characterization of an electrodeposited calcium phosphate coating associated with a calcium alginate matrix.

A new way of optimizing osteoconduction of biomaterials is to bring to them biological properties. In this work, we associated a novel release system with an electrodeposited calcium phosphate (CaP) coated titanium alloy Ti6Al4V. The characterization of this material was performed by means of light microscopy, scanning electron microscopy (SEM), scanning transmission electron microscopy (STEM) and X-ray energy dispersive spectroscopy (EDXS). The electrodeposited CaP coating was a tricalcium phosphate, and the release system was composed of microcapsules entrapped in an alginate film. We observed that the alginate matrix had a close contact with the coating. An intermediate layer containing calcium and phosphorus appeared at the interface between the alginate matrix and the CaP coating. These results allowed us to conclude that the association of two techniques, i.e. electrodeposition followed by deposition of a calcium alginate matrix, led to the elaboration of a new biomaterial.

Micrometer level structural and chemical evaluation of electrodeposited calcium phosphate coatings on TA6V substrate by STEM-EDXS.

Hydroxyapatite (HA) coatings on titanium alloy substrates Ti6Al4V have been prepared in our laboratory by electrodeposition and hydrothermal synthesis. In this paper, the morphology, crystal size, porosity and Ca/P atomic ratio are investigated using scanning electron microscopy (SEM), scanning transmission electron microscopy (STEM), Raman microspectroscopy and X-ray energy dispersive spectroscopy (EDXS). The results obtained show that after being hydrothermally treated and calcined at high temperature, the electrodeposited brushite coating is converted into a stoichiometric hydroxyapatite having a crystal size which changes considerably from the surface to the substrate alloy. In addition, variation of the surface coating porosity as a function of the electrolyte temperature has also been carried out.

Dissolution Kinetics, Selective Leaching, and Interfacial Reactions of a Bioglass Coating Enriched in Alumina.

Bioglass coatings are interesting for developing a direct bond between prostheses and bone. But the high solubility of these materials limits their application. The addition of alumina can be used to control their solubility, but may inhibit the bonding mechanisms. In this paper, we study a bioglass in the SiO(2)-Na(2)O-CaO-P(2)O(5)-K(2)O-Al(2)O(3)-MgO system. After delays of implantation from 2 to 12 months, the bioglass/bone interface is characterized by energy-dispersive X-ray spectroscopy coupled with scanning transmission electron microscopy. Bioglass dissolution can be decomposed into three steps with selective leaching. Results show that, at 2 months after implantation, the bioglass is composed of Al, Si, Ca, and P. Alumina addition increases the coating stability without inhibiting the bonding process. Complex physicochemical reactions take place at the bioglass periphery. The coating bonds to bone through a Ca-P layer on top of a pure Si-rich layer. These phenomena are associated with bioactivity properties, which occur for up to 6 months. After 12 months, the bioglass is composed of silicon. Copyright 2001 Academic Press.

In vitro effects of zirconia and alumina particles on human blood monocyte-derived macrophages: X-ray microanalysis and flow cytometric studies.

The cytocompatibility of two particulate bioceramics, zirconia and alumina, was studied using human blood monocytes driven to differentiate into mature macrophages with granulocyte macrophage-colony-stimulating factor. Changes in individual cell elemental composition, particularly sodium and potassium content, were assessed by X-ray microanalysis of ultrathin freeze-dried sections. Phagocytosis and respiratory burst of macrophages exposed to biomaterial for 7 days were analyzed under flow cytometry using uptake of fluorescent latex beads and 2'7'-dichlorofluorescien diacetate oxidation, respectively. Zirconia and alumina particles were found to decrease the intracellular potassium/sodium ratio (an index of cell vitality) significantly (p<.01) in 7-day-cultured macrophages compared to control cells cultured out of material. Phagocytosis of both ceramic particles by macrophages was followed by a concomitant decrease in cell phagocytic ability (27%) and a marked altered oxidative metabolism (>2 times reduced by zirconia and >5 times reduced by alumina). The present study clearly demonstrates that reduction of the phagocytic capacity of macrophages associated with altered oxidative metabolism caused by biomaterial particles is characterized by changes in intracellular elemental content. Thus, investigation of cellular homeostasis by electron probe microanalysis together with analysis of functional changes may improve estimation of biomaterial cytocompatibility.

Integration of dense HA rods into cortical bone.

HA ceramics are daily used in human surgery for bone healing partly due to their ability to integrate into bone. They are generally used under a macroporous form. The behaviour of dense HA after implantation is not so well known. We implanted within cortical sheep femurs dense pure HA-ceramics cylinders for periods from 2 weeks to 18 months. The samples were then sectioned and examined using back-scattered and secondary SEM and the interface was analysed using EDS. Histomorphometry measurement was also performed using an image analysis device coupled to a light microscope. It appeared that the cylinders were in direct contact with immature bone after three weeks. The bone maturated within three months. The implant surface showed moderate signs of resorption and some grains were released from the surface. The resorption zone was only a few microm thick after 18 months. The bulk ceramic contained default zones of increased porosity. They can constitute fragile zone when located close to the surface in which the resorption rate is increased. We conclude that dense pure HA is poorly degraded when implanted in cortical bone. Degradation depends on the defaults found on the ceramic structure and the remodelling of bone surrounding the material.