Gas Flow Sputtering of Pt/C Films and their Performance in Electrocatalytic Hydrogen Evolution Reaction.

A single step deposition technique of Pt/C films for electrocatalytic applications is presented. The hollow cathode gas flow sputtering (GFS) method allows a catalyst production within few minutes without further steps. The herein presented films consist of small Pt nanocrystals (2-5 nm) deposited in a matrix of nanocrystalline carbon. The films show a low and stable overpotential under acidic conditions in the hydrogen evolution reaction (HER). Relatively low Pt-mass activity (<1 mA/µgPt ) is attributed to the yet too high Pt-content in the films. Another issue discovered in this work is a non-graphitic state of carbon resulting in its high resistivity. Still, the GFS deposition technique providing by nature high deposition rates and a substance-to-material yield of 80-90 % is advantageous than other sputtering techniques and especially chemical methods in that sense. This technique is scalable to areas in the range of square meters and thus represents an attractive way to efficiently produce large-scale cathode coatings for industrial electrolysers.

The rise of electrochemical NAPXPS operated in the soft X-ray regime exemplified by the oxygen evolution reaction on IrOx electrocatalysts.

Photoelectron spectroscopy offers detailed information about the electronic structure and chemical composition of surfaces, owing to the short distance that the photoelectrons can escape from a dense medium. Unfortunately, photoelectron based spectroscopies are not directly compatible with the liquids required to investigate electrochemical processes, especially in the soft X-ray regime. To overcome this issue, different approaches based on photoelectron spectroscopy have been developed in our group over the last few years. The performance and the degree of information provided by these approaches are compared with those of the well established bulk sensitive spectroscopic approach of total fluorescence yield detection, where the surface information gained from this approach is enhanced using samples with large surface to bulk ratios. The operation of these approaches is exemplified and compared using the oxygen evolution reaction on IrOx catalysts. We found that all the approaches, if properly applied, provide similar information about surface oxygen speciation. However, using resonant photoemission spectroscopy, we were able to prove that speciation is more involved and complex than previously thought during the oxygen evolution reaction on IrOx based electrocatalysts. We found that the electrified solid-liquid interface is composed of different oxygen species, where the terminal oxygen atoms on iridium are the active species, yielding the formation of peroxo species and, finally, dioxygen as the reaction product. Thus, the oxygen-oxygen bond formation is dominated by peroxo species formation along the reaction pathway. Furthermore, the methodologies discussed here open up opportunities to investigate electrified solid-liquid interfaces in a multitude of electrochemical processes with unprecedented speciation capabilities, which are not accessible by one-dimensional X-ray spectroscopies.

Mesoporous WCx Films with NiO-Protected Surface: Highly Active Electrocatalysts for the Alkaline Oxygen Evolution Reaction.

Metal carbides are promising materials for electrocatalytic reactions such as water electrolysis. However, for application in catalysis for the oxygen evolution reaction (OER), protection against oxidative corrosion, a high surface area with facile electrolyte access, and control over the exposed active surface sites are highly desirable. This study concerns a new method for the synthesis of porous tungsten carbide films with template-controlled porosity that are surface-modified with thin layers of nickel oxide (NiO) to obtain active and stable OER catalysts. The method relies on the synthesis of soft-templated mesoporous tungsten oxide (mp. WOx ) films, a pseudomorphic transformation into mesoporous tungsten carbide (mp. WCx ), and a subsequent shape-conformal deposition of finely dispersed NiO species by atomic layer deposition (ALD). As theoretically predicted by density functional theory (DFT) calculations, the highly conductive carbide support promotes the conversion of Ni2+ into Ni3+ , leading to remarkably improved utilization of OER-active sites in alkaline medium. The obtained Ni mass-specific activity is about 280 times that of mesoporous NiOx (mp. NiOx ) films. The NiO-coated WCx catalyst achieves an outstanding mass-specific activity of 1989 A gNi -1 in a rotating-disc electrode (RDE) setup at 25 °C using 0.1 m KOH as the electrolyte.

Bridging experiment and theory: enhancing the electrical conductivities of soft-templated niobium-doped mesoporous titania films.

Theoretical calculations suggest a strong dependence of electrical conductivity and doping concentration in transition-metal doped titania. Herein, we present a combined theoretical and experimental approach for the prediction of relative phase stability and electrical conductivity in niobium-doped titania as model system. Our method paves the way towards the development of materials with improved electrical properties.

Fabrication of an efficient vanadium redox flow battery electrode using a free-standing carbon-loaded electrospun nanofibrous composite.

Vanadium redox flow batteries (VRFBs) are considered as promising electrochemical energy storage systems due to their efficiency, flexibility and scalability to meet our needs in renewable energy applications. Unfortunately, the low electrochemical performance of the available carbon-based electrodes hinders their commercial viability. Herein, novel free-standing electrospun nanofibrous carbon-loaded composites with textile-like characteristics have been constructed and employed as efficient electrodes for VRFBs. In this work, polyacrylonitrile-based electrospun nanofibers loaded with different types of carbon black (CB) were electrospun providing a robust free-standing network. Incorporation of CBs (14% and 50% weight ratio) resulted in fibers with rough surface and increased mean diameter. It provided higher BET surface area of 83.8 m2 g-1 for as-spun and 356.7 m2 g-1 for carbonized fibers compared to the commercial carbon felt (0.6 m2 g-1). These loaded CB-fibers also had better thermal stability and showed higher electrochemical activity for VRFBs than a commercial felt electrode.

Activity-Selectivity Trends in the Electrochemical Production of Hydrogen Peroxide over Single-Site Metal-Nitrogen-Carbon Catalysts.

Nitrogen-doped carbon materials featuring atomically dispersed metal cations (M-N-C) are an emerging family of materials with potential applications for electrocatalysis. The electrocatalytic activity of M-N-C materials toward four-electron oxygen reduction reaction (ORR) to H2O is a mainstream line of research for replacing platinum-group-metal-based catalysts at the cathode of fuel cells. However, fundamental and practical aspects of their electrocatalytic activity toward two-electron ORR to H2O2, a future green "dream" process for chemical industry, remain poorly understood. Here we combined computational and experimental efforts to uncover the trends in electrochemical H2O2 production over a series of M-N-C materials (M = Mn, Fe, Co, Ni, and Cu) exclusively comprising atomically dispersed M-Nx sites from molecular first-principles to bench-scale electrolyzers operating at industrial current density. We investigated the effect of the nature of a 3d metal within a series of M-N-C catalysts on the electrocatalytic activity/selectivity for ORR (H2O2 and H2O products) and H2O2 reduction reaction (H2O2RR). Co-N-C catalyst was uncovered with outstanding H2O2 productivity considering its high ORR activity, highest H2O2 selectivity, and lowest H2O2RR activity. The activity-selectivity trend over M-N-C materials was further analyzed by density functional theory, providing molecular-scale understandings of experimental volcano trends for four- and two-electron ORR. The predicted binding energy of HO* intermediate over Co-N-C catalyst is located near the top of the volcano accounting for favorable two-electron ORR. The industrial H2O2 productivity over Co-N-C catalyst was demonstrated in a microflow cell, exhibiting an unprecedented production rate of more than 4 mol peroxide gcatalyst-1 h-1 at a current density of 50 mA cm-2.

Structure, Activity, and Faradaic Efficiency of Nitrogen-Doped Porous Carbon Catalysts for Direct Electrochemical Hydrogen Peroxide Production.

Carbon materials doped with nitrogen are active catalysts for the electrochemical two-electron oxygen reduction reaction (ORR) to hydrogen peroxide. Insights into the individual role of the various chemical nitrogen functionalities in the H2 O2 production, however, have remained scarce. Here, we explore a catalytically very active family of nitrogen-doped porous carbon materials, prepared by direct pyrolysis of ordered mesoporous carbon (CMK-3) with polyethylenimine (PEI). Voltammetric rotating ring-disk analysis in combination with chronoamperometric bulk electrolysis measurements in electrolysis cells demonstrate a pronounced effect of the applied potentials, current densities, and electrolyte pH on the H2 O2 selectivity and absolute production rates. H2 O2 selectivity up to 95.3 % was achieved in acidic environment, whereas the largest H2 O2 production rate of 570.1 mmol g-1 catalyst h-1 was observed in neutral solution. X-ray photoemission spectroscopy (XPS) analysis suggests a key mechanistic role of pyridinic-N in the catalytic process in acid, whereas graphitic-N groups appear to be catalytically active moieties in neutral and alkaline conditions. Our results contribute to the understanding and aid the rational design of efficient carbon-based H2 O2 production catalysts.

Oxygen Evolution Catalysts Based on Ir-Ti Mixed Oxides with Templated Mesopore Structure: Impact of Ir on Activity and Conductivity.

The efficient generation of hydrogen via water electrolysis requires highly active oxygen evolution catalysts. Among the active metals, iridium oxide provides the best compromise in terms of activity and stability. The limited availability and usage in other applications demands an efficient utilization of this precious metal. Forming mixed oxides with titania promises improved Ir utilization, but often at the cost of a low catalyst surface area. Moreover, the role of Ir in establishing a sufficiently conductive mixed oxide has not been elucidated so far. We report a new approach for the synthesis of Ir/TiOx mixed-oxide catalysts with defined template-controlled mesoporous structure, low crystallinity, and superior oxygen evolution reaction (OER) activity. The highly accessible pore system provides excellent Ir dispersion and avoids transport limitations. A controlled variation of the oxides Ir content reveals the importance of the catalysts electrical conductivity: at least 0.1 S m-1 are required to avoid limitations owing to slow electron transport. For sufficiently conductive oxides a clear linear correlation between Ir surface sites and OER currents can be established, where all accessible Ir sites equally contribute to the reaction. The optimized catalysts outperform Ir/TiOx materials reported in literature by about a factor of at least four.

Tracking Catalyst Redox States and Reaction Dynamics in Ni-Fe Oxyhydroxide Oxygen Evolution Reaction Electrocatalysts: The Role of Catalyst Support and Electrolyte pH.

Ni-Fe oxyhydroxides are the most active known electrocatalysts for the oxygen evolution reaction (OER) in alkaline electrolytes and are therefore of great scientific and technological importance in the context of electrochemical energy conversion. Here we uncover, investigate, and discuss previously unaddressed effects of conductive supports and the electrolyte pH on the Ni-Fe(OOH) catalyst redox behavior and catalytic OER activity, combining in situ UV-vis spectro-electrochemistry, operando electrochemical mass spectrometry (DEMS), and in situ cryo X-ray absorption spectroscopy (XAS). Supports and pH > 13 strongly enhanced the precatalytic voltammetric charge of the Ni-Fe oxyhydroxide redox peak couple, shifted them more cathodically, and caused a 2-3-fold increase in the catalytic OER activity. Analysis of DEMS-based faradaic oxygen efficiency and electrochemical UV-vis traces consistently confirmed our voltammetric observations, evidencing both a more cathodic O2 release and a more cathodic onset of Ni oxidation at higher pH. Using UV-vis, which can monitor the amount of oxidized Ni+3/+4 in situ, confirmed an earlier onset of the redox process at high electrolyte pH and further provided evidence of a smaller fraction of Ni+3/+4 in mixed Ni-Fe centers, confirming the unresolved paradox of a reduced metal redox activity with increasing Fe content. A nonmonotonic super-Nernstian pH dependence of the redox peaks with increasing Fe content-displaying Pourbaix slopes as steep as -120 mV/pH-suggested a two proton-one electron transfer. We explain and discuss the experimental pH effects using refined coupled (PCET) and decoupled proton transfer-electron transfer (PT/ET) schemes involving negatively charged oxygenate ligands generated at Fe centers. Together, we offer new insight into the catalytic reaction dynamics and associated catalyst redox chemistry of the most important class of alkaline OER catalysts.

Antireflective coatings with adjustable refractive index and porosity synthesized by micelle-templated deposition of MgF2 sol particles.

Minimizing efficiency losses caused by unwanted light reflection at the interface between lenses, optical instruments and solar cells with the surrounding medium requires antireflective coatings with adequate refractive index and coating thickness. We describe a new type of antireflective coating material with easily and independently tailorable refractive index and coating thickness based on the deposition of colloidal MgF2 nanoparticles. The material synthesis employs micelles of amphiphilic block copolymers as structure directing agent to introduce controlled mesoporosity into MgF2 film. The coatings thickness can be easily adjusted by the applied coating conditions. The coatings refractive index is determined by the materials porosity, which is controlled by the amount of employed pore template. The refractive index can be precisely tuned between 1.23 and 1.11, i.e., in a range that is not accessible to nonporous inorganic materials. Hence, zero reflectance conditions can be established for a wide range of substrate materials.