Metal Organic Frameworks: Current State and Analysis of Their Use as Modifiers of the Vulcanization Process and Properties of Rubber.

The interest in and application of metal organic frameworks (MOF) is increasing every year. These substances are widely used in many places, including the separation and storage of gases and energy, catalysis, electrochemistry, optoelectronics, and medicine. Their use in polymer technology is also increasing, focusing mainly on the synthesis of MOF-polymer hybrid compounds. Due to the presence of metal ions in their structure, they can also serve as a component of the crosslinking system used for curing elastomers. This article presents the possibility of using zeolitic imidazolate framework ZIF-8 or MOF-5 as activators for sulfur vulcanization of styrene-butadiene rubber (SBR), replacing zinc oxide in conventional (CV) or effective (EF) curing systems to different extents. Their participation in the curing process and influence on the crosslinking density and structure, as well as the mechanical and thermal properties of the rubber vulcanizates, were examined.

Effect of Silicone Oil on Properties and Performance of Ceramizable Styrene-Butadiene Rubber-Based Composites.

New trends in the circular economy and sustainability are pointing towards the gradual elimination of standard flame retardants such as phosphorus compounds or halogenated compounds. New solutions are therefore being sought in this area and ceramizable composites could be an interesting alternative. Weak rheological properties are one of the main disadvantages of ceramizable composites. This study tested ceramizable composites composed of styrene-butadiene rubber (SBR) as a polymer matrix and mica as a mineral filler and aimed to improve the viscoelastic properties of silicone oil as a plasticizer. To characterize this composite's mechanical properties before and after ceramization, the viscoelastic properties were tested with a dynamic oscillating rheometer and the thermal behavior with a cone calorimeter. This paper also provides results showing differences (via the abovementioned properties) between vulcanization with sulfur and that with peroxide for the ceramizable composites based on SBR. The presented results, showing changes in mechanical properties, dynamic viscosity or flammability, among others, allow a better understanding of elastomeric composites with ceramizable flame-retardant systems. Such composites can find a wide range of applications, from lagging for electrical cables to building elements such as floor coverings and fire barriers.

Fly Ash from Lignite Combustion as a Filler for Rubber Mixes-Part II: Chemical Valorisation of Fly Ash.

Fly ash (FA) fractions with a particle size of 63 µm < FA < 250 µm obtained by sieve fractionation were used as a partial carbon black (CB) replacement in a rubber mixture based on styrene-butadiene rubber (SBR). In order to improve the interactions at the interface between rubber and fractionated ash, at the stage of preparing the rubber mixtures, two different vinyl silanes were added to the system: Vinyltrimethoxysilane (U-611) or Vinyl-tris (2-methoxy-ethoxy) silane (LUVOMAXX VTMOEO DL50), silane with epoxy groups: 3-(glycidoxypropyl)trimethoxysilane (U-50) or sulfur functionalized silanes: containing sulfide bridges: Bis(triethoxysilylpropyl)polysulfide silane (Si-266) or mercapto groups: Mercaptopropyltrimethoxysilane (Dynaslan MTMO). The conducted research confirmed the effectiveness of silanization with selected functional silanes, from the point of view of improving the processing and operational properties of vulcanizates, in which CB is partially replaced with the finest fractions of fly ash. The silanization generally increased the interaction at the rubber−ash interface, while improving the degree of filler dispersion in the rubber mixture. The results of TGA and FTIR analyses confirmed the presence of silanes chemically bonded to the surface of fly ash particles. SEM tests and determination of the bound rubber (BdR) content show that the introduction of the silanes to the mixture increases the degree of ash dispersion (DI) and the Payne effect, which is the greatest when mercaptosilane was used for modification. The highest increase in torque, which was recorded in the case of rubber mixtures containing sulfur silanes and silane with epoxy groups, may be due to their participation in the vulcanization process, which is confirmed by the results of vulcametric studies. The lowest values of mechanical strength, elongation at break, and the highest hardness of vulcanizates obtained in this case may be the result of the over-crosslinking of the rubber. The addition of sulfur-containing silanes significantly slowed down the vulcanization process, which is particularly visible (up to three times extension of the t90 parameter, compared to mixtures without silane) in the case of Si-266. The addition of silanes, except for Si-266 (with a polysulfide fragment), generally improved the abrasion resistance of vulcanizates. The Dynaslan MTMO silane (with mercapto groups) performs best in this respect. Proper selection of silane for the finest fraction of fly ash in the rubber mixtures tested allows for an increase in the mechanical strength of their vulcanizates from 9.1 to 17 MPa, elongation at break from 290 to 500%, hardness from 68 to 74 °ShA, and reduction in abrasion from 171 to 147 mm3.

Fly Ash from Lignite Combustion as a Filler for Rubber Mixes. Part I: Physical Valorization of Fly Ash.

The potential use of fly ash (FA) originating from lignite combustion at the Belchatow Power Plant (Poland) as filler for rubber mixes was evaluated. Samples of fly ash collected from heaps created in different years were compared according to their chemical and phase composition, particle size distribution, and morphology. The sieve fractionation of fly ash results in size fractions of different chemical structures, phase compositions, and morphologies, reflected in changes to their specific surface area, surface energy, and activity in rubber mixes. Fractionation turned out to be more effective than grinding from the point of view of using ash as a filler for rubber mixes, because it results in higher specific surface area (SSA) and chemical composition differentiation. Carbon black can be replaced by up to 40% by weight with the fly ash fraction (FFA) of dimensions below 125 µm, without any significant deterioration in the mechanical properties of styrene butadiene rubber (SBR) vulcanizates filled with 50 phr of active carbon black (N 220). Despite the larger fly ash fraction of grain dimensions in the range between 125 and 250 µm presenting the highest specific surface area, the particle size adversely affects its strengthening effect in rubber. Taking into account all the tests performed, ranging from morphology, Payne effect and bound rubber, to mechanical and abrasion tests, the highest potential effectivity is presented by a sample containing 30 phr of N 220 and 20 phr of FFA of grain sizes from 63 to 125 µm. The obtained results indicate that fractionation seems to be an effective physical method of fly ash valorization.

Influence of Modified Epoxy Dian Resin on Properties of Nitrile-Butadiene Rubber (NBR).

Due to the increasingly higher requirements for rubber vulcanizates, following the example of previous research on the effect of resin addition on mechanical properties and adhesion of rubbers, the following studies investigated the relationship between the addition of adipic acid-modified epoxy dian resin (ED-24 AK) to butadiene-acrylonitrile rubber (NBR). It can be seen that the addition of ED-24 AK, compared to the reference additive ED-20 (Epidian 5), additionally increase crosslinking density of the system, changes its mechanical and tribological properties, and exerts a positive effect on adhesion of the rubber vulcanizates to glass fiber. ED-20 and ED-24 AK resins do not enter the structure of the vulcanized rubber but act as the additives. ED-20 acts without changes in its structure, and ED-24 AK is a partially crosslinked additive. Modification, especially with ED-24 AK, makes mechanical strength of NBR increased even up to 240% in comparison to virgin rubber vulcanizate. This is responsible for lower friction of the vulcanizates. The decrease in the friction force of NBR due to the modified dian resin addition can reach up to 40%. Adhesion of the modified NBR to glass fibers increases due to its modification with the epoxy resins, however this time the ED-24 is more efficient than ED-24 AK reaching ca. 50% increase comparing to ca. 20% improvement, respectively. The best performance of the resins Generally, the best modification results were obtained when the addition of resins did not exceed 5 phr.

Bitumen Binders Modified with Sulfur/Organic Copolymers.

With the continuing growth of waste sulfur production from the petroleum industry processes, its utilization for the production of useful, low-cost, and environmentally beneficial materials is of primary interest. Elemental sulfur has a significant and established history in the modification of bitumen binders, while the sulfur-containing high-molecular compounds are limited in this field. Herein, we report a novel possibility to utilize the sulfur/organic copolymers obtained via the inverse vulcanization process as modifiers for bitumen binders. Synthesis and thermal characterization (TGA-DSC) of polysulfides derived from elemental sulfur (S8) and unsaturated organic species (dicyclopentadiene, styrene, and limonene) have been carried out. The performance of modified bitumen binders has been studied by several mechanical measurements (softening point, ductility, penetration at 25 °C, frass breaking point, adhesion to glass and gravel) and compared to the unmodified bitumen from the perspective of normalized requirements concerning polymer-modified bitumen. The interaction of bitumen binder with sulfur/organic modifier has been studied by means of FTIR spectroscopy and DSC measurements. The impact of the modification on the performance properties of bitumen has been demonstrated. The bitumen binders modified with sulfur/organic copolymers are in general less sensitive to higher temperatures (higher softening point up to 7 °C), more resistant to permanent deformations (lower penetration depth), and more resistant to aging processes without intrusive deterioration of parameters at lower temperatures. What is more, the modification resulted in significantly higher adhesion of bitumen binders to both glass (from 25% up to 87%) and gravel surfaces in combination with a lower tendency to form permanent deformations (more elastic behavior of the modified materials).

SBR Vulcanizates Filled with Modified Ground Tire Rubber.

Ground tire rubber (GTR) is used to decrease the cost of vulcanizates. However, insufficient interactions between GTR particles and rubber matrices make mechanical properties of vulcanizates containing GTR deteriorate. This paper compares original methods of GTR modification. The effects of surface activation of GTR by sulfuric acid (A), its modification by (3-mercaptopropyl)trimethoxy silane (M), or the hybrid treatment-combining both approaches (H), were analyzed in terms of surface energy, specific surface area and morphology of GTR particles. Vulcanizates containing virgin GTR were compared to the rubber filled with the modified GTR particles keeping the same amount of CB in the rubber mix, according to their crosslink density, mechanical and tribological properties. Contrary to the virgin GTR, the addition of modified GTR increases the stiffness of the vulcanizates. The highest changes have been observed for the samples filled with ca. 12 phr of the GTR modified with silane and ca. 25 phr of the GTR subjected to the hybrid treatment, representing the highest crosslink density of rubber vulcanizates filled with GTR. Furthermore, the addition of modified GTR, especially in the case of the samples where 10 phr of rubber was replaced, results in the significant lowering of friction but higher abrasive wear.

Influence of Modified Epoxy Resins on Peroxide Curing, Mechanical Properties and Adhesion of SBR, NBR and XNBR to Silver Wires. Part I: Application of Monoperoxy Derivative of Epoxy Resin (PO).

The research was aimed at checking the effect of monoperoxy derivative of epoxy resin (PO) on the possibility of rubber crosslinking and a subsequent adhesion of the modified rubber to silver wires. Three of the commonly industrially used rubbers were selected for the study: styrene-butadiene rubber (SBR), acrylonitrile-butadiene rubber (NBR) and carboxylated acrylonitrile-butadiene rubber (XNBR), together with the popular, commercially available Epidian 6 epoxy resin, subjected to the functionalization. An improvement in the adhesion of rubbers to silver wires was observed when using the modified resin. In some cases, an improvement in the mechanical properties of the rubber was observed, especially when the resin was used for crosslinking together with dicumyl peroxide (DCP). Crosslinking synergy between dicumyl peroxide and the modified resin could be observed especially in the case of PO applied for peroxide curing of SBR and NBR.

Influence of Modified Epoxy Resins on Peroxide Curing, Mechanical Properties and Adhesion of SBR, NBR and XNBR to Silver Wires-Part II: Application of Carboxy-Containing Peroxy Oligomer (CPO).

This research was aimed at verifying the effect of carboxy-containing peroxy oligomer (CPO) addition on the possibility of rubber crosslinking and a subsequent adhesion of the modified rubber to silver wires. Three commonly industrially used rubbers were selected for the study: styrene-butadiene rubber (SBR), acrylonitrile-butadiene rubber (NBR) and carboxylated acrylonitrile-butadiene rubber (XNBR), together with carboxy-containing peroxy oligomer (CPO). An improvement in the adhesion of rubbers to silver wires was observed when applying the oligomeric peroxide with functional groups, with no deterioration of mechanical properties of the vulcanizates. Crosslinking synergy between dicumyl peroxide (DCP) and the modifier could hardly be observed. Nevertheless, the studies demonstrated, that to a small extent, even the CPO itself can crosslink NBR and especially XNBR, resulting in a material of notable elasticity and adhesion to silver wires.

Influence of n-ZnO Morphology on Sulfur Crosslinking and Properties of Styrene-Butadiene Rubber Vulcanizates.

This paper examines the influence of the morphology of zinc oxide nanoparticles (n-ZnO) on the activation energy, vulcanization parameters, crosslink density, crosslink structure, and mechanical properties in the extension of the sulfur vulcanizates of styrene-butadiene rubber (SBR). Scanning electron microscopy was used to determine the particle size distribution and morphology, whereas the specific surface area (SSA) and squalene wettability of the n-ZnO nanoparticles were adequately evaluated using the Brunauer-Emmet-Teller (BET) equation and tensiometry. The n-ZnO were then added to the SBR in conventional (CV) or efficient (EV) vulcanization systems. The vulcametric curves were plotted, from which the cure rate index (CRI) rate of the vulcanization and the activation energy were calculated. The influence on the mechanical properties of the SBR vulcanizates was stronger in the case of the EV curing system than when the CV curing system was used. Of the vulcanizates produced in the EV curing system, the best performance was detected for n-ZnO particles with a hybrid morphology (flat-ended rod-like particles on a "cauliflower" base) and high SSA. Vulcanizates produced using the CV curing system showed slightly better mechanical properties after the addition of nanoparticles with a "cauliflower" morphology than when the rod-like type were used, irrespective of their SSA. In general, nanoparticles with a rod-like structure reduced the activation energy and increased the speed of vulcanization, whereas the cauliflower type slowed the rate of the process and the vulcanizates required a higher activation energy, especially when using the EV system. The crosslink structures were also more clearly modified, as manifested by a reduction in the polysulfidic crosslink content, especially when n-ZnO activators with a rod-like morphology were applied.

The Fluoride Anion-Catalyzed Sulfurization of Thioketones with Elemental Sulfur Leading to Sulfur-Rich Heterocycles: First Sulfurization of Thiochalcones.

Fluoride anion was demonstrated as a superior activator of elemental sulfur (S8) to perform sulfurization of thioketones leading to diverse sulfur-rich heterocycles. Due to solubility problems, reactions must be carried out either in THF using tetrabutylammonium fluoride (TBAF) or in DMF using cesium fluoride (CsF), respectively. The reactive sulfurizing reagents are in situ generated, nucleophilic fluoropolysulfide anions FS(8-x)-, which react with the C=S bond according to the carbophilic addition mode. Dithiiranes formed thereby, existing in an equilibrium with the ring-opened form (diradicals/zwitterions) are key-intermediates, which undergo either a step-wise dimerization to afford 1,2,4,5-tetrathianes or an intramolecular insertion, leading in the case of thioxo derivatives of 2,2,4,4-tetramethylcyclobutane-1,3-dione to ring enlarged products. In reactions catalyzed by TBAF, water bounded to fluoride anion via H-bridges and forming thereby its stable hydrates is involved in secondary reactions leading, e.g., in the case of 2,2,4,4-tetramethyl-3-thioxocyclobutanone to the formation of some unexpected products such as the ring enlarged dithiolactone and ring-opened dithiocarboxylate. In contrast to thioketones, the fluoride anion catalyzed sulfurization of their α,ß-unsaturated analogues, i.e., thiochalcones is slow and inefficient. However, an alternative protocol with triphenylphosphine (PPh3) applied as a catalyst, offers an attractive approach to the synthesis of 3H-1,2-dithioles via 1,5-dipolar electrocyclization of the in situ-generated α,ß-unsaturated thiocabonyl S-sulfides. All reactions occur under mild conditions and can be considered as attractive methods for the preparation of sulfur rich heterocycles with diverse ring-size.

Anionic Copolymerization of Styrene Sulfide with Elemental Sulfur (S8).

The superior ability of thiiranes (episulfides) to undergo ring-opening polymerization (ROP) in the presence of anionic initiators allows the preparation of chemically stable polysulfide homopolymers. Incorporation of elemental sulfur (S8) by copolymerization below the floor temperature of S8 permits the placement of a large quantity of sulfur atoms in the polysulfide mainchain. The utility of styrene sulfide (2-phenylthiirane; StS) for copolymerization with elemental sulfur is reported here. A few polysulfides differing depending on the initial ratio of S8 to StS and copolymerization time were synthesized. Various spectroscopic methods (1H NMR, 13C NMR, Raman spectroscopy and FTIR spectroscopy) were applied to characterize the chemical structure of the copolymers. Additionally, the phase structure and thermal stability of the synthesized polysulfides were investigated using DSC and TGA, respectively. The successful anionic copolymerization of styrene sulfide and elemental sulfur has been demonstrated.

Sulfur/Organic Copolymers as Curing Agents for Rubber.

It is widely acknowledged that waste sulfur generated from the petroleum industry creates huge storage and ecological problems. Therefore, the various methods of utilization are becoming increasingly attractive research topics worldwide. The thermal ability of elemental sulfur to homolytic cleavage of S8 rings enables its free radical copolymerization with unsaturated organic species and the obtaining of chemically stable polymeric materials. Here we report a novel possibility to use sulfur/organic copolymers obtained via "inverse vulcanization" as curatives for rubber. For this purpose, several various sulfur/organic copolymers were synthesized and analyzed from the point of view of their performance as rubber crosslinking agents. Solvent extraction was used to purify sulfur/organic copolymers from unreacted (elemental) sulfur. Thermal properties of the prepared copolymers were characterized by thermogravimetric analysis and differential scanning calorimetry (TGA⁻DSC). Crosslink density and structure of cured elastomers was studied by equilibrium swelling, thiol-amine analysis and freezing point depression. Mechanical properties of the vulcanizates were determined under static and dynamic conditions (DMA-dynamic mechanical analysis). It is proved that the utilization of sulfur/organic copolymers as curatives enables an effective crosslinking process of rubbers. Taking into account the results of a crosslink density analysis and mechanical properties of the vulcanizates cured with purified copolymers, it is evident that relatively long copolymer macromolecules are also involved in the formation of chemical bonds between unsaturated rubber macromolecules.

Thermal Stability and Flammability of Styrene-Butadiene Rubber-Based (SBR) Ceramifiable Composites.

Ceramifiable styrene-butadiene (SBR)-based composites containing low-softening-point-temperature glassy frit promoting ceramification, precipitated silica, one of four thermally stable refractory fillers (halloysite, calcined kaolin, mica or wollastonite) and a sulfur-based curing system were prepared. Kinetics of vulcanization and basic mechanical properties were analyzed and added as Supplementary Materials. Combustibility of the composites was measured by means of cone calorimetry. Their thermal properties were analyzed by means of thermogravimetry and specific heat capacity determination. Activation energy of thermal decomposition was calculated using the Flynn-Wall-Ozawa method. Finally, compression strength of the composites after ceramification was measured and their micromorphology was studied by scanning electron microscopy. The addition of a ceramification-facilitating system resulted in the lowering of combustibility and significant improvement of the thermal stability of the composites. Moreover, the compression strength of the mineral structure formed after ceramification is considerably high. The most promising refractory fillers for SBR-based ceramifiable composites are mica and halloysite.

Thermal behavior of silicone rubber-based ceramizable composites characterized by Fourier transform infrared (FT-IR) spectroscopy and microcalorimetry.

Ceramizable (ceramifiable) silicone rubber-based composites are commonly used for cable insulation. These materials are able to create a protective ceramic layer during fire due to the ceramization process, which occurs at high temperature. When the temperature is increased, the polymer matrix is degraded and filler particles stick together by the fluxing agent, producing a solid, continuous ceramic phase that protects the copper wire from heat and mechanical stress. Despite increasing interest in these materials that has resulted in growing applications in the cable industry, their thermal behavior and ceramization process are still insufficiently described in the literature. In this paper, the thermal behavior of ceramizable silicone rubber-based composites is studied using microcalorimetry and Fourier transform infrared spectroscopy. The analysis of the experimental data made it possible to develop complete information on the mechanism of composite ceramization.