Development of recycled blends based on cables and wires with plastic cabinets: An effective solution for value addition of hazardous waste plastics.

The recycling of polyvinyl chloride (PVC) recovered from the plastic insulations in wires and cables is a rising concern in the current situation due to its hazardous behaviour during recycling. Similarly, high-impact polystyrene (HIPS) and acrylonitrile butadiene styrene (ABS) used in the structural components of electrical and electronic equipment are also generated in large quantities. In the current work, three agendas were fixed: (a) to determine the effect of recycled polymeric material (HIPS and ABS) recovered from different sources on the mechanical property of the polymeric blends; (b) to formulate a high-impact strength blend; and (c) to deduce a mechanism for improved impact strength. The mechanical characterizations were conducted on the entire blends formulated. Among them, the recycled blend composed of recycled PVC (r-PVC) and recycled ABS (r-ABS) (segregated from uninterrupted power supply housing) and recycled HIPS (r-HIPS; collected from television housing) was confined for further physio-mechanical and thermal analysis. Besides, the r-PVC/r-ABS systems had shown better mechanical properties than r-PVC/r-HIPS systems in similar composition. The impact strength of blend r-PVC/r-ABS (70:30) was found to be 250 J/m, which was 200% more than the blend r-PVC/r-ABS (0:100). The compatibility and non-compatibility in PVC/ABS and PVC/HIPS blends respectively were explained with thermal, mechanical and morphological characterizations. Furthermore, a plausible cross-linking mechanism is developed between ABS and PVC, which controls the release of chlorine atoms into the environment.

Influence of non-metallic parts of waste printed circuit boards on the properties of plasticised polyvinyl chloride recycled from the waste wire.

Extreme complexity in the range of metallic and non-metallic parts present in waste printed circuit boards leads to incineration for collecting valuable metals. The non-metallic parts of the printed circuit board can be used effectively without affecting the environment. In this study, the non-metallic parts of the printed circuit board, which is made up by cross-linked resin and fibre, was used as a filler in recycled plasticised polyvinyl chloride collected from waste wires and cables. The properties of the plasticised polyvinyl chloride matrix and plasticised polyvinyl chloride-non-metallic parts of printed circuit board composite were compared with each other by means of mechanical properties and thermal properties. Both mechanical and thermal properties results indicated that incorporation of non-metallic parts of printed circuit board significantly improved the hardness, stiffness, abrasion resistance and thermal stability of plasticised polyvinyl chloride-non-metallic parts of printed circuit board composite; however, the tensile strength of the composite material is not improved because of poor adhesion between the plasticised polyvinyl chloride matrix and non-metallic parts of printed circuit board filler. The poor chemical interaction is also observed from Fourier transform infrared spectroscopy results. This plasticised polyvinyl chloride-non-metallic parts of printed circuit board composite can reduce the leaching of a hazardous element from the printed circuit board with effective utilisation of plastics fraction from waste wires and cables.

Recycling of engineering plastics from waste electrical and electronic equipments: influence of virgin polycarbonate and impact modifier on the final performance of blends.

This study is focused on the recovery and recycling of plastics waste, primarily polycarbonate, poly(acrylonitrile-butadiene-styrene) and high impact polystyrene, from end-of-life waste electrical and electronic equipments. Recycling of used polycarbonate, acrylonitrile-butadiene-styrene, polycarbonate/acrylonitrile-butadiene-styrene and acrylonitrile-butadiene-styrene/high impact polystrene material was carried out using material recycling through a melt blending process. An optimized blend composition was formulated to achieve desired properties from different plastics present in the waste electrical and electronic equipments. The toughness of blended plastics was improved with the addition of 10 wt% of virgin polycarbonate and impact modifier (ethylene-acrylic ester-glycidyl methacrylate). The mechanical, thermal, dynamic-mechanical and morphological properties of recycled blend were investigated. Improved properties of blended plastics indicate better miscibility in the presence of a compatibilizer suitable for high-end application.