Additive manufacturing of magnesium alloys.

Magnesium alloys are a promising new class of degradable biomaterials that have a similar stiffness to bone, which minimizes the harmful effects of stress shielding. Use of biodegradable magnesium implants eliminates the need for a second surgery for repair or removal. There is a growing interest to capitalize on additive manufacturing's unique design capabilities to advance the frontiers of medicine. However, magnesium alloys are difficult to 3D print due to the high chemical reactivity that poses a combustion risk. Furthermore, the low vaporization temperature of magnesium and common biocompatible alloying elements further increases the difficulty to print fully dense structures that balance strength and corrosion requirements. The purpose of this study is to survey current techniques to 3D print magnesium constructs and provide guidance on best additive practices for these alloys.

Granular layers on vibrating plates: effective bending stiffness and particle-size effects.

Acoustic methods of land mine detection rely on the vibrations of the top plate of the mine in response to sound. For granular soil (e.g., sand), the particle size is expected to influence the mine response. This hypothesis is studied experimentally using a plate loaded with dry sand of various sizes from hundreds of microns to a few millimeters. For low values of sand mass, the plate resonance decreases with added mass and eventually reaches a minimum without particle size dependence. After the minimum, a frequency increase is observed with additional mass that includes a particle-size effect. Analytical nondissipative continuum models for granular media capture the observed particle-size dependence qualitatively but not quantitatively. In addition, a continuum-based finite element model (FEM) of a two-layer plate is used, with the sand layer replaced by an equivalent elastic layer for evaluation of the effective properties of the layer. Given a thickness of sand layer and corresponding experimental resonance, an inverse FEM problem is solved iteratively to give the effective Young's modulus and bending stiffness that matches the experimental frequency. It is shown that a continuum elastic model must employ a thickness-dependent elastic modulus in order to match experimental values.