Numerical Simulation of the Water Vapor Separation of a Moisture-Selective Hollow-Fiber Membrane for the Application in Wood Drying Processes.

In this study, a simplified two-dimensional axisymmetric finite element analysis (FEA) model was developed, using COMSOL Multiphysics® software, to simulate the water vapor separation in a moisture-selective hollow-fiber membrane for the application of air dehumidification in wood drying processes. The membrane material was dense polydimethylsiloxane (PDMS). A single hollow fiber membrane was modelled. The mass and momentum transfer equations were simultaneously solved to compute the water vapor concentration profile in the single hollow fiber membrane. A water vapor removal experiment was conducted by using a lab-scale PDMS hollow fiber membrane module operated at constant temperature of 35 °C. Three operation parameters of air flow rate, vacuum pressure, and initial relative humidity (RH) were set at different levels. The final RH of dehydrated air was collected and converted to water vapor concentration to validate simulated results. The simulated results were fairly consistent with the experimental data. Both experimental and simulated results revealed that the water vapor removal efficiency of the membrane system was affected by air velocity and vacuum pressure. A high water vapor removal performance was achieved at a slow air velocity and high vacuum pressure. Subsequently, the correlation of Sherwood (Sh)-Reynolds (Re)-Schmidt (Sc) numbers of the PDMS membrane was established using the validated model, which is applicable at a constant temperature of 35 °C and vacuum pressure of 77.9 kPa. This study delivers an insight into the mass transport in the moisture-selective dense PDMS hollow fiber membrane-based air dehumidification process, with the aims of providing a useful reference to the scale-up design, process optimization and module development using hollow fiber membrane materials.

Cellulose and lignocellulose nanofibril suspensions and films: A comparison.

A comparative study on the morphology and physico-mechanical properties of cellulose nanofibrils (CNF) and lignocellulose nanofibrils (LCNF) produced using a pilot-scale ultra-refining facility in the form of slurries and films was conducted. Suspensions and films of CNF and LCNF at different fines contents from 50% to 100% were prepared from bleached kraft pulp and old corrugated container (OCC) feedstock, respectively. We showed that the effect of film density on mechanical properties of CNF and LCNF films can outweigh the effect of fines content (or degree of fibrillation) and consequently an equally strong and stiff film can be produced from lower grades of CNF or LCNF at higher densities. After density normalization, particle size was found to be the main determining factor. Finally we conclude that a CNF or LCNF suspension with 70 % fines will yield films as strong and stiff as the materials with 100 % fines providing an opportunity for cost reduction.

Thiol-norbornene reactions to improve natural rubber dispersion in cellulose nanofiber coatings.

Cellulose nanofibrils (CNF) coatings are excellent grease barriers for biodegradable packaging. However, barrier properties are moisture sensitive, so hydrophobic components such as latexes or polymers are needed to impart moisture resistance, but incompatibility leads to poor dispersion. In this work, CNF modified with norbornenes was reacted with natural rubber (NR) latex in water to improve dispersion, coating formation, and coating moisture resistance by creating hybrid particles. Mixtures and reacted samples were coated through filtration onto paper. The hybrid particles improved NR retention and drainage rate as compared to the CNF/latex mixture. Hybrid particle coatings showed more uniform NR dispersion as compared to the mixtures, which formed NR and CNF layers. NR addition to coatings increased the water contact angle, reduced water absorption, and decreased the water vapor transmission rate. All coatings passed a 12-kit grease test before folding and the mixtures formed a crack-resistant CNF layer on the surface.

The influence of versatile thiol-norbornene modifications to cellulose nanofibers on rheology and film properties.

Cellulose nanofibrils (CNF) can form impressive barrier layers but difficult rheological properties, brittleness, and sensitivity to moisture limit their use. To overcome these challenges, esterification reactions were performed in water without volatile organic solvents to create carbic-functionalized CNFs (cCNFs) that enabled versatile, thiol-norbornene secondary modifications. Chemical analysis determined that on average 5% anhydroglucose repeat units were functionalized with norbornene groups. Thiol-norbornene reactions added molecules with varying polar surface areas to the CNFs. Modifications did not change the film properties to a large extent. All CNF films were excellent grease barriers. The modifications significantly changed the rheology of CNF suspensions as the complex viscosity of the modified CNF was 27 times lower than unmodified CNFs. Modification also reduced the filtration rate by a factor of four. Surface modifications appeared to alter the colloidal forces between fibers in suspension that influence the flow and drainage properties.

Dewatering Behavior of a Wood-Cellulose Nanofibril Particulate System.

The novel use of aqueous suspensions of cellulose nanofibrils (CNF) as an adhesive/binder in lignocellulosic-based composite manufacture requires the removal of a considerable amount of water from the furnish during processing, necessitating thorough understanding of the dewatering behavior referred to as "contact dewatering". The dewatering behavior of a wood-CNF particulate system (wet furnish) was studied through pressure filtration tests, centrifugation, and characterization of hard-to-remove (HR) water, i.e. moisture content in the wet furnish at the transition between constant rate part and the falling rate part of evaporative change in mass from an isothermal thermogravimetric analysis (TGA). The effect of wood particle size thereby particle specific surface area on the dewatering performance of wet furnish was investigated. Permeability coefficients of wet furnish during pressure filtration experiments were also determined based on Darcy's law for volumetric flow through a porous medium. Results revealed that specific particle surface area has a significant effect on the dewatering of wet furnish where dewatering rate significantly increased at higher specific particle surface area levels. While the permeability of the systems decreased over time in almost all cases, the most significant portion of dewatering occurred at very early stages of dewatering (less than 200 seconds) leading to a considerable increase in instantaneous dewatering when CNF particles come in contact with wood particles.

Reducing Intestinal Digestion and Absorption of Fat Using a Nature-Derived Biopolymer: Interference of Triglyceride Hydrolysis by Nanocellulose.

Engineered nanomaterials are increasingly added to foods to improve quality, safety, or nutrition. Here we report the ability of ingested nanocellulose (NC) materials to reduce digestion and absorption of ingested fat. In the small intestinal phase of an acellular simulated gastrointestinal tract, the hydrolysis of free fatty acids (FFA) from triglycerides (TG) in a high-fat food model was reduced by 48.4% when NC was added at 0.75% w/w to the food, as quantified by pH stat titration, and by 40.1% as assessed by fluorometric FFA assay. Furthermore, translocation of TG and FFA across an in vitro cellular model of the intestinal epithelium was significantly reduced by the presence of 0.75% w/w NC in the food (TG by 52% and FFA by 32%). Finally, in in vivo experiments, the postprandial rise in serum TG 1 h after gavage with the high fat food model was reduced by 36% when 1.0% w/w NC was administered with the food. Scanning electron microscopy and molecular dynamics studies suggest two primary mechanisms for this effect: (1) coalescence of fat droplets on fibrillar NC (CNF) fibers, resulting in a reduction of available surface area for lipase binding and (2) sequestration of bile salts, causing impaired interfacial displacement of proteins at the lipid droplet surface and impaired solubilization of lipid digestion products. Together these findings suggest a potential use for NC, as a food additive or supplement, to reduce absorption of ingested fat and thereby assist in weight loss and the management of obesity.

Dry-Spun Neat Cellulose Nanofibril Filaments: Influence of Drying Temperature and Nanofibril Structure on Filament Properties.

Cellulose nanofibrils (CNF) were spun into filaments directly from suspension without the aid of solvents. The influence of starting material properties and drying temperature on the properties of filaments produced from three different CNF suspensions was studied. Refiner-produced CNF was ground using a microgrinder at grinding times of 50 and 100 minutes. Filament spinning was performed using a syringe pump-heat gun setting at three drying temperatures of 210 °C, 320 °C and 430 °C. The structure of starting CNF materials was first evaluated using a combination of optical and atomic force microscopy (AFM) techniques. Surface free energy analysis and attenuated total reflectance-Fourier transform infrared spectroscopy (ATR⁻FTIR) were used to study changes in hydrophobicity due to grinding. Morphology of the filaments was studied using SEM micrographs. The influence of different drying temperatures and grinding times on mechanical properties of the CNF filaments were further investigated through tensile tests and results were compared using statistical analysis .It was observed that drying temperature did not significantly influence the tensile properties of the filaments while cellulose nanofiber suspension type (grinding time) had a significant influence and improved mechanical properties. FTIR results confirmed an increase in crystallinity index and decrease in hydroxyl group availability due to grinding.

Production and Characterization of Laminates of Paper and Cellulose Nanofibrils.

A novel laminate system comprising of sheets of paper bound together using cellulose nanofibrils (CNF) is manufactured and characterized. Bonding properties of CNF were first confirmed through a series of peeling tests. Composite laminates were manufactured from sheets of paper bonded together using CNF at two different consistencies, press times, and press temperatures. Mechanical properties of the laminates in tension and bending were characterized and the results were statistically analyzed. Elastic modulus and strength results met or exceeded those of a short glass fiber reinforced polypropylene and various natural fiber-filled polypropylene composites as well as some wood and paper based laminates. Stiffness properties, assuming perfect bonding within the laminates, were successfully estimated through a classical laminated plate theory (CLPT) with only 2-10% variation compared to experimental results. Laminates, together with CNF-peeled surfaces, were observed and qualitatively analyzed by SEM imaging. Physical properties, namely, water absorption and thickness swelling were measured. Swelling was controlled by the addition of a small percentage of a cross-linking additive.

Heat and mass transfer models to understand the drying mechanisms of a porous substrate.

While drying of paper and paper coatings is expensive, with significant energy requirements, the rate controlling mechanisms are not currently fully understood. Two two-dimensional models are used as a first approximation to predict the heat transfer during hot air drying and to evaluate the role of various parameters on the drying rates of porous coatings. The models help determine the structural limiting factors during the drying process, while applying for the first time the recently known values of coating thermal diffusivity. The results indicate that the thermal conductivity of the coating structure is not the controlling factor, but the drying rate is rather determined by the thermal transfer process at the structure surface. This underlines the need for ensuring an efficient thermal transfer from hot air to coating surface during drying, before considering further measures to increase the thermal conductivity of porous coatings.

Penetration into three-dimensional complex porous structures.

The short-term uptake of a fluid by porous media is important in a number of processes, such as in coating and printing operations. We present a new model to predict short-term absorption into real pore geometries taking into account fluid properties, surface forces, and the complex pore geometry. Two assumptions are made to reduce the complexity of the situation: (1) the flow resistance between pores can be estimated from pore geometry or air permeability measurements, and (2) the volume of fluid in the constrictions between pores is small. Pores can be connected in any manner and can be in any arrangement. The absorption rates predicted by the model are compared to experimental values obtained with coating layers of plastic, kaolin, and calcium carbonate pigments. These coatings are characterized in terms of void fraction, pore size, contact angle, and permeability. The comparison is good for water and inks when the air permeability of the porous layer is used to determine the average resistance to flow in the sample. These resistance values are close to the values obtained from pore geometries estimated from particle packing simulations.