Area Noise Assessment at Surface Stone, Sand, and Gravel Mines: Application for Reducing Worker Noise Exposure.

Repeated noise exposure and occupational hearing loss are common health problems across industries and especially within the mining industry. Large mechanized processes, blasting, grinding, drilling, and work that is often in close quarters put many miners at an increased risk of noise overexposure. In stone, sand, and gravel mining, noise is generated from a variety of sources, depending on the type of ore being mined as well as the final consumer product provided by that mine. Depending on the source of noise generation, different strategies to reduce and avoid that noise should be implemented. The National Institute for Occupational Safety and Health (NIOSH) has evaluated the noise profile at three operational surface stone, sand, and gravel mines. A-weighted sound level meter data as well as phase array beamforming data were collected throughout the mines in areas with high noise exposure or high personnel foot or vehicle traffic. Sound level meter data collected on a grid pattern was used to develop sound profiles of the working areas. These sound contour maps as well as phase array beamforming plots were provided to the mines as well as guidance to modify work areas or personnel traffic to reduce noise exposure.

Risk assessment of recordable occupational hearing loss in the mining industry.

Objective: To evaluate the hearing loss risk in different sectors and subunits in the mining industry and to identify associated occupations, in an attempt to locate gaps between hearing conservation efforts and hearing loss risks.Design: Descriptive statistics and frequency tables were generated by commodity types, subunit operations, and/or occupations. Temporal trends of the incidences of hearing loss were reported by commodity types.Study Sample: The MSHA Accident/Injury/Illness and MSHA Address/Employment databases from 2000 to 2014 were used.Results: Incidence rate of OHL was reported highest in the coal sector compared to other commodity types. Those members of the workforce that entered the mining industry after the year 2000 accounted for 6.5% and 19.0% of the total hearing loss records for coal and non-coal, respectively. High-risk occupations found in all three commodity sectors (coal; stone, sand, and gravel; and metal/non-metal) were electrician/helper/wireman, mechanic/repairman/helper, bulldozer/tractor operator, and truck driver.Conclusion: Hearing loss risks were not uniform across mining sectors, subunit operations, and occupations. In addition to the continuous efforts of implementing engineering controls to reduce machinery sound level exposure for operators, a multi-level approach may benefit those occupations with a more dynamic exposure profile - e.g., labour/utilityman/bullgang, electrician/helper/wireman, and mechanic/repairman/helper.

Development of noise controls for longwall shearer cutting drums).

Noise-induced hearing loss is the second most pervasive disease in the mining industry. The exposure of miners to noise levels above the permissible exposure level results in hearing loss of approximately 80% of coal miners by retirement age. In addition, between 2002 and 2011, approximately 48% of longwall shearer operators were overexposed in coal mines in the United States. Previous research identified the two rotating cutting drums used by the longwall shearer to extract coal as the most significant sound-radiating components. In this context, the National Institute for Occupational Safety and Health conducted research to develop noise controls for longwall mining systems. To this end, structural and acoustic numerical models of a single cutting drum were developed to assess its dynamic and acoustic response, respectively. Once validated, these models were used to explore various noise control concepts including force isolation, varying structural damping and varying component stiffness. Upon multiple simulations, it was determined that structural modifications to increase the stiffness of the outer vane plates were the most practical and durable approach to reduce the sound radiated by the cutting drums. Furthermore, these modifications did not adversely affect the cutting performance, nor the loading ability of the drums. As a result, these structural modifications were implemented into an actual set of drums for evaluation purposes. Results from the underground evaluation, when the modified cutting drums were used under normal operation conditions, showed noise reduction across the entire frequency spectrum with an overall noise reduction of 3 dB in the sound pressure level at the operator location, confirming the validity of the developed noise controls.