Treatment of Boiler Condensate by Ultrafiltration for Reuse.

The generation of water vapor is crucial for the petrochemical industry. In order to protect the boiler from damage, the re-injected water must not contain any suspended matter, especially hydrocarbons. Moreover, it is condensed steam with a temperature close to 100 °C and the unintentional creation or chronic generation of pollution, respectively, that can more or less produce the concentrated pollution. In this context, membrane processes appear promising in order to achieve this reuse and more especially crossflow ceramic membranes. The novelty of this paper is to study the retention of hydrocarbons and suspended solids contained in the condensate hot water of a high-capacity boiler using ceramic ultrafiltration membranes. In total, two ultrafiltration molecular weight cut-offs were used: 50-150 kDa. Several operating parameters were studied such as effluent type (accidental or chronic pollution), temperature, transmembrane pressure, initial volume, and pilot plant size. In all cases, retention of suspended matter was above 90% and residual hydrocarbon concentrations were under 0.1 ppm even for high-volume concentrations. Control of the transmembrane pressure and the molecular weight cut-off of the membrane are key to optimizing the process. Despite the high-volume concentration obtained, the membranes were perfectly regenerated with conventional cleaning procedures.

Computational fluid dynamics simulations of membrane filtration process adapted for water treatment of aerated sewage lagoons.

The aim of this study is to apply the membrane bioreactor technology in an oxidation ditch in submerged conditions. This new wastewater filtration process will benefit rural areas (<5,000 population equivalent) subject to chronic water shortages by reusing this water for irrigation of green areas. For this purpose, the membranes developed without support are immersed in an aeration well and work in suction mode. The development of the membrane without support and more precisely the performance of spacers are approached by computational fluid dynamics in order to provide the best compromise between pressure drop/flow velocity and permeate flux. The numerical results on the layout and the membrane modules' geometry in the aeration well indicate that the optimal configuration is to install the membranes horizontally on three levels. Membranes should be connected to each other to a manifold providing a total membrane area of 18 m². Loss rate compared to the theoretical throughput is relatively low (less than 3%). Preliminary data obtained by modeling the lagoon provide access to its hydrodynamics, revealing that recirculation zones can be optimized by making changes in the operating conditions. The experimental validation of these results and taking into account the aeration in the numerical models are underway.