High-Performance Engineered Composites Biofabrication Using Fungi.

Various natural polymers offer sustainable alternatives to petroleum-based adhesives, enabling the creation of high-performance engineered materials. However, additional chemical modifications and complicated manufacturing procedures remain unavoidable. Here, a sustainable high-performance engineered composite that benefits from bonding strategies with multiple energy dissipation mechanisms dominated by chemical adhesion and mechanical interlocking is demonstrated via the fungal smart creative platform. Chemical adhesion is predominantly facilitated by the extracellular polymeric substrates and glycosylated proteins present in the fungal outer cell walls. The dynamic feature of non-covalent interactions represented by hydrogen bonding endows the composite with extensive unique properties including healing, recyclability, and scalable manufacturing. Mechanical interlocking involves multiple mycelial networks (elastic modulus of 2.8 GPa) binding substrates, and the fungal inner wall skeleton composed of chitin and ß-glucan imparts product stability. The physicochemical properties of composite (modulus of elasticity of 1455.3 MPa, internal bond strength of 0.55 MPa, hardness of 82.8, and contact angle of 110.2°) are comparable or even superior to those of engineered lignocellulosic materials created using petroleum-based polymers or bioadhesives. High-performance composite biofabrication using fungi may inspire the creation of other sustainable engineered materials with the assistance of the extraordinary capabilities of living organisms.

Mycelium Composite with Hierarchical Porous Structure for Thermal Management.

High-performance porous materials with a low carbon footprint provide sustainable alternatives to petroleum-based lightweight foams and can help meet carbon neutrality goals. However, these materials generally face a trade-off between thermal management capabilities and structural strength. Here, a mycelium composite with a hierarchical porous structure, including both macro- and microscale pores, produced from multiple and advanced mycelial networks (elastic modulus of 1.2 GPa) binding loosely distributed sawdust is demonstrated. The morphological, biological, and physicochemical properties of the filamentous mycelium and composites are discussed in terms of how they are influenced by the mycelial system of the fungi and the way they interact with the substrate. The composite shows a porosity of 0.94, a noise reduction coefficient of 0.55 at a frequency range of 250-3000 Hz (for a 15 mm thick sample), a thermal conductivity of 0.042 W m-1  K-1 , and an energy absorption of 18 kJ m-3 at 50% strain. It is also hydrophobic, repairable, and recyclable. It is expected that the hierarchical porous structural composite with excellent thermal and mechanical properties can make a significant impact on the future development of highly sustainable alternatives to lightweight plastic foams.

Improved Hydrophobicity and Dimensional Stability of Wood Treated with Paraffin/Acrylate Compound Emulsion through Response Surface Methodology Optimization.

Wood treatment was conducted by paraffin/acrylate compound emulsion. Response surface methodology (RSM) was applied for modeling and to determine the relationship between hydrophobicity and influencing factors. The results showed that the paraffin emulsion concentration and acrylate emulsion percentage had significant influences on water absorption (WA) and mass percentage gain (MG). The WA decreased obviously with increasing acrylate emulsion percentage. The correlation models for WA and MG showed a good prediction due to the straight-line distribution in the normal probability plot of residuals. The optimal conditions (5.57% paraffin emulsion concentration, 20% acrylate emulsion percentage, and 10 min treatment time) provided by RSM were acceptable for predicting the MG and WA. Compared to untreated (66°) and paraffin emulsion treated wood (94°), the wood treated by compound emulsion showed the highest water contact angle (133°) and better dimensional stability. This could be ascribed to a synergistic effect (bulking effect and filling effect) provided by paraffin and acrylate, which could form a completely hydrophobic film in wood.

Preparation and Characterization of Superabsorbent Polymers Based on Sawdust.

Sawdust, a cheap by-product of the timber and forestry industry, was considered as a framework structure to prepare superabsorbent polymer with acrylic acid (AA) and acrylamide (AM), the synthetic monomers. The effects of initiator content, crosslinker content, AA content, AM content, degree of neutralization of AA, and reaction temperature on the swelling rate of superabsorbent polymer were investigated. The synthesized polymer was characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). Under optimal synthesis conditions, the results showed that the swelling rate of the polymer in deionized water and 0.9% NaCl solution reached 738.12 and 90.18 g/g, respectively. The polymer exhibits excellent swelling ability, thermal stability, and reusability. After the polymer was introduced into the samples (soil or coal), the water evaporation rate of the samples was significantly reduced, and the saturated water holding capacity and pore structure were also significantly improved.

How does Pickering Emulsion Pre-treatment Influence the Properties of Wood Flour and its Composites with High-Density Polyethylene?

Silica synergistically stabilized paraffin Pickering emulsion is applied to modify wood flour (WF) for preparing wood/polymer composites. The effect of Pickering emulsion on properties of the WF and its composites with high-density polyethylene (HDPE) is investigated. The impregnation of paraffin Pickering emulsion could significantly improve the WF dispersion in HDPE matrix, resulting in increased melt flow index (MFI). It increased from 1.3 g/10 min (control) to 2.1 g/10 min (Pickering treatment) due to the lubrication of paraffin and rolling friction provided by silica nanoparticles. The hydrophobicity of the WF was improved by the penetration of paraffin and silica in the cell wall, which could consume the hydroxyl groups in WFs via hydrogen bonding. Owing to the well distribution of WFs and silica, the mechanical properties and surface hardness of the composites were enhanced obviously. The optimal tensile strength and impact strength increased 23% (18.28 MPa) and 32% (14.16 KJ/m2), respectively. It also could be attributed to the improved interfacial compatibility due to the incorporation of surfactants (Span 80 and Tween 80), which acted as a coupling agent. Furthermore, the silica incorporated in the WF could compensate the negative effect of paraffin on thermal stability of the composites. A model concerning the interactions in the composites was proposed based on the research results.

Analysis on the Influence of Component Ratio on Properties of Silica/Montmorillonite Nanocomposites.

Silica/montmorillonite (MMT) nanocomposites (SMCs) were prepared by generating SiO2 nanoparticles on an MMT surface using an organic/inorganic hybrid technique with different ratios of tetraethylorthosilicate (TEOS) to MMT (10:1, 20:1 and 40:1). The hydrolysis and polycondensation reactions were controlled by TEOS when it was incorporated into the internal space of the MMT. The delamination and intercalation of the MMT layers were closely related to the TEOS/MMT ratio. The surface chemistry and particulate morphology, thermal properties, pore structure and hygroscopicity of nanocomposites were investigated. The results showed that silica nanoparticles could be intercalated into a layered MMT and induced a high specific surface area (~474 m²·g-1). At a lower ratio (10:1 and 20:1), the dispersed layers could be created from the stack MMT layers and incorporated into a silica matrix, resulting in an increased thermal stability and a decreased pore size. A higher ratio (40:1) caused the intensive self-condensation of the silanol groups, leading to a negative effect on the sol penetration to the MMT. The hydrophilicity of the SMCs increased significantly due to the synergistic effect of the hydroxyl groups and pore structure caused by silica incorporation. A mechanism concerning the effect of component ratio was also proposed for synthesizing this nanocomposite based on the research results. The potential applications of this heterostructured nanocomposites could be summarized as a desiccant, functional fillers, and pollutant disposal.

How silanization influences aggregation and moisture sorption behaviours of silanized silica: analysis of porosity and multilayer moisture adsorption.

Based on the results of nitrogen adsorption and dynamic vapour sorption as well as analysis by the Hailwood-Horrobin (H-H) model, the effects of γ-methacryloxypropyltrimethoxysilane (MPTS) on the agglomeration and moisture sorption properties of fumed silica particles were investigated. After adding various concentrations (2%, 4%, 6% and 8%) of MPTS, different degrees of silanization were obtained by showing various ─OH group contents on the silica surface, which resulted in silica agglomerates with different porous structures. The bigger mesopores in the unmodified silica agglomerates became smaller and finally disappeared after MPTS modification and the Bruanuer-Emmett-Teller surface area decreased more gradually with an increase in MPTS concentration. The H-H model fitted the sorption isotherms very well, and both hydrated water and dissolved water showed decreasing trends with the increase in MPTS concentration, showing reduced hygroscopicity. Up to 6% MPTS, the ─OH groups decreased with increasing MPTS concentration, as indicated by reduced Kh and W parameters, while at 8% MPTS an extensive self-condensation of MPTS occurred. Adsorption hysteresis appeared for moisture sorption on silanized silica, especially at low relative humidity values and at low MPTS concentrations, which could be explained by a synergistic effect of the surface ─OH group content and pore characteristics. These results could aid our understanding of the applications of silane-modified silica particles.

Longitudinal Mechano-Sorptive Creep Behavior of Chinese Fir in Tension during Moisture Adsorption Processes.

To provide comprehensive data on creep behaviors at relative humidity (RH) isohume conditions and find the basic characteristics of mechano-sorptive (MS) creep (MSC), the tensile creep behaviors, "viscoelastic creep (VEC)" at equilibrium moisture content and MSC during adsorption process, were performed on Chinese fir in the longitudinal direction under 20%, 40%, 60% and 80% RH (25 °C) and at 1, 1.3, and 1.6 MPa, respectively. The free swelling behavior was also measured, where the climate conditions corresponded with MSC tests. Based on the databases of free swelling, VEC, and MSC, the existence of MS effect was examined, and the application of the rheological model under the assumption of partitioned strain was investigated. The results revealed that both VEC and MSC increased with magnitude of applied stress, and the increasing RH level. Under all RH isohume conditions, the total strain of MSC was greater than that of VEC. The influence of RH level on VEC was attributed to the water plasticization effect, whereas that on MSC was presumed to be the effect of water plasticization and unstable state in the wood cell wall. In addition, the RH level promoted the relaxation behavior in MSC, while it slightly affected the relaxation behavior in VEC. In the future, the rheological model could consider the link between load configuration and the anatomic structural feature of wood.

A potential mechanism for degradation of 4,5-dichloro-2-(n-octyl)-3[2H]-isothiazolone (DCOIT) by brown-rot fungus Gloeophyllum trabeum.

This study aims to investigate the biodegradation of 4,5-dichloro-2-(n-octyl)-3[2H]-isothiazolone (DCOIT) by a brown-rot fungus Gloeophyllum trabeum as well as the involved mechanism. In the present study, the retentions of DCOIT in treated Masson pine (Pinus massoniana) (MP) chips were determined periodically after incubation with G. trabeum. Then a Fenton-like reaction, known as the chelator-mediated Fenton (CMF) chemistry was used to degrade DCOIT that mimics the degradation pathway of DCOIT by typical brown-rot fungi, and the degradation intermediates were further analyzed. The results demonstrated that DCOIT was rapidly depleted in the early stages of incubation by G. trabeum. The CMF treatment was shown to oxidatively decompose DCOIT by producing reactive oxygen species. This evidence suggests that the CMF chemistry employed by brown-rot fungi contributes to the rapid depletion of DCOIT during G. trabeum exposure, although this does not rule out other possible mechanisms for the biodegradation of DCOIT. The new findings give new insights into the mechanism for the biodegradation of organic biocides, and potentially provide an efficient approach for the removal of organic pollutants in the contaminated water.

Fungal variegatic acid and extracellular polysaccharides promote the site-specific generation of reactive oxygen species.

This study aims to clarify the role of variegatic acid (VA) in fungal attack by Serpula lacrymans, and also the generation and scavenging of reactive oxygen species (ROS) by the fungus. VA promotes a mediated Fenton reaction to generated ROS after oxalate solubilizes oxidized forms of iron. The fungal extracellular matrix (ECM) ß-glucan scavenged ROS, and we propose this as a mechanism to protect the fungal hyphae while ROS generation is promoted to deconstruct the lignocellulose cell wall. A relatively high pH (4.4) also favored Fe(III) transfer from oxalate to VA as opposed to a lower pH (2.2) conditions, suggesting a pH-dependent Fe(III) transfer to VA employed by S. lacrymans. This permits ROS generation within the higher pH of the cell wall, while limiting ROS production near the fungal hyphae, while ß-glucan from the fungal ECM scavenges ROS in the more acidic environments surrounding the fungal hyphae.

Effects of Modifier Type on Properties of in Situ Organo-Montmorillonite Modified Wood Flour/Poly(lactic acid) Composites.

Wood flour (WF) was modified with sodium-montmorillonite (Na-MMT) and two types of surfactant modifiers, namely, didecyl dimethylammonium chloride (DDAC) and sodium dodecyl sulfonate (SDS) though a two-step process inside WF. The thus-modified WFs were characterized, and the effects of MMT type on physical, mechanical, and thermal properties of their composites with poly(lactic acid) (PLA) were investigated. The results showed: (1) either DDAC or SDS could modified Na-MMT into OMMT, and then uniformly distributed in WF cell walls; (2) OMMT improved the physical properties, most mechanical properties, and thermal properties of the composites except for the impact strength; and (3) compared with SDS, DDAC seemed to perform better in properties of composites. However, DDAC showed some negative effect on the early stage of composite thermal decomposition.