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1.
J Biomed Mater Res B Appl Biomater ; 71(2): 223-8, 2004 Nov 15.
Article in English | MEDLINE | ID: mdl-15382033

ABSTRACT

The quality of bone cuts is assessed by the accuracy and biological potency of the cut surfaces. Conventional tools (such as saws and milling machines) can cause thermal damage to bone tissue. Water jet cutting is nonthermal; that is, it does not generate heat. This study investigates whether the abrasive jet cutting quality in cancellous bone with a biocompatible abrasive is sufficient for the implantation of endoprostheses or for osteotomies. Sixty porcine femoral condyles were cut with an abrasive water jet and with an oscillating saw. alpha-lactose-monohydrate was used as a biocompatible abrasive. Water pressure (pW = 35 and 70 MPa) and abrasive feed rate (m = 0.5, 1, and 2 g/s) were varied. As a measure of the quality of the cut surface the cutting gap angle (delta) and the surface roughness (Ra) were determined. The surface roughness was lowest for an abrasive feed rate of m = 2 g/s (jet direction: 39 +/- 16 microm, advance direction: 54 +/- 22 microm). However, this was still significantly higher than the surface roughness for the saw group (jet direction: 28 +/- 12 microm, advance direction: 36 +/- 19 microm) (p < 0.001 for both directions). At both pressure levels the greatest cutting gap angle was observed for a mass flow rate of m = 1 g/s (pW = 35 MPa: delta = 2.40 +/- 4.67 degrees ; pW = 70 MPa: delta = 4.13 +/- 4.65 degrees), which was greater than for m = 0.5 g/s (pW = 35 MPa: delta = 1.63 +/- 3.89 degrees ; pW = 70 MPa: delta = 0.36 +/- 1.70 degrees) and m = 2 g/s (pW =70 MPa: delta = 0.06 +/- 2.40 degrees). Abrasive water jets are suitable for cutting cancellous bone. The large variation of the cutting gap angle is, however, unfavorable, as the jet direction cannot be adjusted by a predefined value. If it is possible to improve the cutting quality by a further parameter optimization, the abrasive water jet may be the cutting technique of the future for robotic usage.


Subject(s)
Bone and Bones/surgery , Orthopedic Procedures/instrumentation , Orthopedic Procedures/methods , Surgical Instruments , Animals , Bone and Bones/anatomy & histology , Femur/anatomy & histology , In Vitro Techniques , Pressure , Surface Properties , Swine , Thermodynamics
2.
Biomed Mater Eng ; 13(4): 317-25, 2003.
Article in English | MEDLINE | ID: mdl-14646047

ABSTRACT

In revision surgeries of endoprostheses, the interface between implant and bone cement or bone must be loosened. Conventional tools have many disadvantages because of their size and limited range. Taking advantage of the selective and athermic cutting process, a plain water jet is already used in order to cut soft tissues. This study investigates the possibilities of both a plain and an abrasive water jet as cutting tools for revision surgery. Samples of the mid-diaphysis of human femora and bone cement (CMW3) were cut with a plain water jet (PWJ) and an abrasive water jet (AWJ) at two different jet-to-surface angles (30 degrees,90 degrees ) and at five different pressure levels (30, 40, 50, 60, 70 MPa). For a PWJ a selective pressure range was identified, where only bone cement was cut. Injecting a bio-compatible abrasive (lactose) to the jet stream resulted in significantly higher cut depths in both materials. Material removal in bone was significantly less at the smaller jet-to-surface angle for both techniques. No clear selectivity between bone and bone cement was observed for application of the AWJ. However, the material removal rate was significantly higher for bone cement than for bone at all pressure levels. The results indicate that an AWJ might be an alternative tool for cement removal. The possibility for localised cutting at interfaces could be an advantage for revision of a non-cemented prosthesis.


Subject(s)
Bone Cements , Femur/surgery , Femur/ultrastructure , Prostheses and Implants , Prosthesis Implantation/instrumentation , Prosthesis Implantation/methods , Reoperation/instrumentation , Reoperation/methods , Aged , Air Abrasion, Dental/instrumentation , Air Abrasion, Dental/methods , Debridement/instrumentation , Debridement/methods , Equipment Failure Analysis , Humans , Hydrostatic Pressure , In Vitro Techniques , Surgical Instruments
3.
Biomed Tech (Berl) ; 48(10): 275-80, 2003 Oct.
Article in German | MEDLINE | ID: mdl-14606268

ABSTRACT

Conventional tools used in prosthetic revision surgery have a limited range of action within the narrow cement mantle. Water jet cutting technology permits tiny and precisely controlled cuts, and may therefore be an alternative method of bone cement removal. Our study compares the cutting performance on bone cement (PMMA) and bone of a pulsed water jet and a continuous water jet. The aim of the study was to establish whether selective removal of PMMA is possible. 55 bone specimens (bovine femora) and 32 specimens of PMMA were cut with a continuous and a pulsed water jet at different pressures (40 MPa, 60 MPa) and pulse frequencies (0Hz, 50Hz, 250Hz). To ensure comparability of the results, the depths of cut were related to the hydraulic power of that part of the jet actually impinging on the material. While for PMMA the power-related depth of cut increased significantly with the pulse frequency, this did not apply to bone. The cuts produced in bone were sharp-edged. Since PMMA is more brittle than bone, the water jet caused cracks that enlarged further until particles of bone broke away. Although selective removal of PMMA without doing damage to the bone was not possible at the investigated settings of the jet parameters, the results do show that a pulsed water jet can cut bone cement much more effectively than bone. This is an important advantage over conventional non-selective tools for the removal of bone cement.


Subject(s)
Arthroplasty/instrumentation , Bone Cements , Equipment Failure Analysis , Femur/physiopathology , Femur/surgery , Polymethyl Methacrylate , Prosthesis Implantation/instrumentation , Rheology/instrumentation , Animals , Arthroplasty/methods , Cattle , Hydrostatic Pressure , Materials Testing , Prosthesis Implantation/methods , Rheology/methods
4.
J Bone Joint Surg Am ; 85(8): 1470-8, 2003 Aug.
Article in English | MEDLINE | ID: mdl-12925626

ABSTRACT

BACKGROUND: Robotic-assisted total hip replacement has become a common method of implantation, especially in Europe. It frequently has been postulated that robotic reaming would result in an improved clinical outcome due to the better fit of the prosthesis, but that has never been demonstrated in a prospective study, to our knowledge. The purpose of this study was to compare robotic-assisted implantation of a total hip replacement with conventional manual implantation. METHODS: One hundred and fifty-four patients scheduled for total hip replacement were randomly assigned to undergo either conventional manual implantation of an S-ROM prosthesis (eighty patients) or robotic-assisted implantation of such a prosthesis (seventy-four patients). The five-axis ROBODOC was used for the robotic-assisted procedures. Preoperatively as well as at three, six, twelve, and twenty-four months after surgery, the scores according to the Harris and Merle d'Aubigné systems and the Mayo clinical score were determined. Radiographs made at these intervals were analyzed for evidence of loosening, prosthetic alignment, and heterotopic ossification. RESULTS: Thirteen (18%) of the seventy-four attempted robotic implantations had to be converted to manual implantations as a result of failure of the system. The duration of the robotic procedures was longer than that of the manual procedures (mean and standard deviation,107.1 +/- 29.1 compared with 82.4 +/- 23.4 minutes, p < 0.001). Limb-length equality (mean discrepancy, 0.18 +/- 0.30 compared with 0.96 +/- 0.93 cm, p < 0.001) and varus-valgus orientation of the stem (mean angle between the femur and the shaft of the prosthesis, 0.34 degrees +/- 0.67 degrees compared with 0.84 degrees +/- 1.23 degrees, p < 0.001) were better after the robotic procedures. At six months, slightly more heterotopic ossification was seen in the group treated with robotic implantation. The group treated with robotic implantation had a better Mayo clinical score at six and twelve months and a better Harris score at twelve months; however, by twenty-four months, no difference was found between the groups with regard to any of the three scores. Dislocation was more frequent in the group treated with robotic implantation: it occurred in eleven of the sixty-one patients in that group compared with three of eighty in the other group (p < 0.001). Recurrent dislocation and pronounced limping were indications for revision surgery in eight of the sixty-one patients treated with robotic implantation compared with none of the seventy-eight (excluding two with revision for infection) treated with manual insertion (p < 0.001). Rupture of the gluteus medius tendon was observed during all of the revision operations. CONCLUSIONS: The robotic-assisted technology had advantages in terms of preoperative planning and the accuracy of the intraoperative procedure. Disadvantages were the high revision rate; the amount of muscle damage, which we believe was responsible for the higher dislocation rate; and the longer duration of surgery. This technology must be further developed before its widespread usage can be justified.


Subject(s)
Arthroplasty, Replacement, Hip/instrumentation , Osteoarthritis, Hip/surgery , Robotics/instrumentation , Surgery, Computer-Assisted/instrumentation , Aged , Equipment Failure , Female , Follow-Up Studies , Humans , Imaging, Three-Dimensional/instrumentation , Male , Middle Aged , Ossification, Heterotopic/drug therapy , Osteoarthritis, Hip/diagnostic imaging , Outcome and Process Assessment, Health Care , Postoperative Complications/diagnostic imaging , Postoperative Complications/etiology , Postoperative Complications/surgery , Prospective Studies , Prosthesis Design , Prosthesis Failure , Reoperation/statistics & numerical data , Tomography, Spiral Computed/instrumentation
5.
Sarcoma ; 7(3-4): 177-82, 2003.
Article in English | MEDLINE | ID: mdl-18521384

ABSTRACT

A case of lytic lesion of the pelvis in a 23-year-old woman is presented. A biopsy led to the diagnosis aneurysmal bone cyst (ABC). Due to the histologically very aggressive growth of the tumor, a low malignant osteosarcoma could not be excluded. In an initial operation the tumour, affecting the sacrum, the iliac crest and the lower lumbar spine was resected. Temporary restabilisation of the pelvic ring was achieved by a titanium plate. The histological examination of the entire tumour confirmed the diagnosis ABC. After 6 months, the MRI showed no recurrence. The observed tilt of the spine to the operated side on the sacral base prompted a second surgical procedure: a transpedicular fixation of L5 and L4 was connected via bent titanium stems to the ischium, where the fixation was achieved by two screws. This construction allowed the correction of the base angle and yielded a stable closure of the pelvic ring. The patient has now been followed for 6 years: the bone grafts have been incorporated and, in spite of radiological signs of screw loosening in the ischium, the patient is fully rehabilitated and free of symptoms. Pedicle screws in the lower spine can be recommended for fixation of a pelvic ring discontinuity.

6.
Am J Sports Med ; 30(4): 549-57, 2002.
Article in English | MEDLINE | ID: mdl-12130410

ABSTRACT

BACKGROUND: Secure fixation is an important factor in the success of anterior cruciate ligament reconstruction. HYPOTHESIS: There is no difference in the mechanical behavior of reconstructions from method of fixation or method of testing. STUDY DESIGN: Controlled laboratory study. METHODS: Anterior cruciate ligament reconstructions were performed with bone-patellar tendon-bone grafts in 48 human cadaveric knees. Three different fixation methods (Endobutton, interference screw, suture-post fixation) were compared under failure tensile loading and cyclic submaximal tensile loading. RESULTS: No difference was observed in ultimate load among the three techniques. Stiffness of the grafts was significantly lower for the suture technique than for the interference screw technique. Cyclic loading revealed significantly different failure rates: 0% of the Endobutton, 38% of the interference screw, and 100% of the suture-post groups. The relative movement of the femoral bone plug and the migration of the bone plug out of the femoral canal were lowest in the interference screw group. CONCLUSIONS: The suture-post fixation is not recommended. The interference screw technique showed the best results, but results were age-dependent, suggesting its best use is in younger patients. The Endobutton technique is recommended for older patients. CLINICAL RELEVANCE: Results of testing are useful to the surgeon in making a choice of reconstruction technique.


Subject(s)
Anterior Cruciate Ligament Injuries , Bone Transplantation , Knee Injuries/surgery , Orthopedic Fixation Devices , Tendons/transplantation , Adult , Aged , Anterior Cruciate Ligament/surgery , Bone Screws , Female , Humans , Male , Middle Aged , Suture Techniques , Tensile Strength
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