ABSTRACT
INTRODUCTION: Computer-aided design and manufacturing of orthodontic retainers from digitally debonded models can be used to facilitate same-day delivery. The purpose of this prospective clinical study was to validate a novel technique for virtual bracket removal (VBR) in-office, comparing the accuracy with 2 orthodontic laboratories that use VBR for retainer fabrication in the digital workflow. METHODS: The sample consisted of 40 intraoral scans of 20 patients. Four groups were compared. The scans without brackets were used as a control group. VBR was performed by 3 groups: In-office VBR (Software Meshmixer, version 3.5.474; Autodesk, San Rafael, Calif), Orthodent Laboratory (ODL; Buffalo, NY), and New England Orthodontic Laboratory (NEOLab; Andover, Mass). The virtually debonded models were superimposed onto the control models using surface-based registration. Regional 3-dimensional Euclidean distances between surface points of superimposed models were calculated for comparative analysis of surface changes after VBR using Vector Analysis Module (Canfield Scientific, Fairfield, NJ) software. RESULTS: The accuracy of VBR using the Meshmixer did not differ significantly from the VBR protocols used by the 2 laboratories. However, there was a statistically significant difference between the 2 laboratories, with ODL showing lower accuracy than NEOLab. Although some differences were statistically significant, they were very small and not considered clinically relevant. There was also a statistically significant difference between the 3 tooth segments (incisors, canines/premolars, and first molars), with VBR of the first molars and second premolars showing the least accuracy. CONCLUSIONS: The VBR techniques using the in-office Meshmixer, ODL, and NEOLab were considered accurate enough for the clinical use of orthodontic retainers fabricated from printed models.
