Nb Texture Evolution and Interdiffusion in Nb/Si-Layered Systems.

In this paper, we present a detailed study on the microstructure evolution and interdiffusion in Nb/Si-layered systems. Interlayer formation during the early stages of growth in sputter-deposited Nb-on-Si and Si-on-Nb bilayer systems is studied in vacuo using a high-sensitivity low-energy ion-scattering technique. An asymmetric intermixing behavior is observed, where the Si-on-Nb interface is ∼2× thinner than the Nb-on-Si interface, and it is explained by the surface-energy difference between Nb and Si. During Nb-on-Si growth, the crystallization of the Nb layer occurs around 2.1 nm as-deposited Nb thickness with a strong Nb(110)-preferred orientation, which is maintained up to 3.3 nm as-deposited Nb thickness. A further increase in the Nb layer thickness above 3.3 nm results in a polycrystalline microstructure with a reduced degree of texture. High-resolution cross-sectional transmission electron microscopy imaging is performed on Nb/Si multilayers to study the effect of the Nb layer texture on interdiffusion during low-temperature annealing. Nb/Si multilayers with amorphous 2 nm Nb layers and strongly textured 3 nm thick Nb layers, with limited grain-boundary pathways for diffusion, show no observable interdiffusion during annealing at 200 °C for 8 h, whereas in a Nb/Si multilayer with polycrystalline 4 nm thick Nb layers, a ∼1 nm amorphous Nb/Si interlayer is formed at the Si-on-Nb interface during annealing.

Nanoscale Transition Metal Thin Films: Growth Characteristics and Scaling Law for Interlayer Formation.

A comprehensive study on the growth of nanoscale transition metal-on-transition metal (TM-on-TM) systems is presented. The near room-temperature intermixing and segregation phenomena during growth are studied in vacuo using high-sensitivity low-energy ion scattering. The investigated TM-on-TM systems are classified into four types according to the observed intermixing and segregation behavior. Empirical rules are suggested to qualitatively predict the growth characteristics of any TM-on-TM system based on the atomic size difference, surface-energy difference, and enthalpy of mixing between the film and substrate atoms. An exponential trend is observed in the effective interface width as a function of the surface-energy difference between the film and substrate layers, with a subtrend based on the crystal structure of the TM layers. A semiempirical model that accurately describes the experimental data is presented. It serves as a scaling law to predict the effective interface width and the minimum film thickness required for full film coverage in TM-on-TM systems in general. The ability to predict the growth characteristics as well as the interface width for any TM-on-TM system significantly contributes to the process of finding the best material combination for a specific application, where layer growth characteristics are implicitly considered when selecting materials based on their functional properties.