ABSTRACT
Fabrication of the ZSM-22/Polyethersulfone (ZSM-22/PES) membranes as selective salt filters represent a growing membrane technological area in separation with the potential of high economic reward based on its low energy requirements. The incorporation of ZSM-22 zeolite material as additives into the PES polymer matrix has the prospective advantage of combining both the zeolite and polymer features while overcoming the limitations associated with both materials. This work investigated the influence of the nature of the silica precursor on ZSM-22 zeolite hydrothermally synthesised using colloidal (C60) and fumed (C60) silica to Si/Al of 60. The successful synthesis of the highly crystalline zeolitic materials was confirmed through XRD, FTIR, and SEM with EDX. The ZSM-22 additives were directly dispersed into a PES polymeric matrix to form a casting solution for the preparation of the ZSM-22/PES selective substrate layers via a phase inversion method for salts rejection. The polymeric PES was selected as an organic network in which the content of the ZSM-22 zeolite (ranging between 0 and 1.0 wt.%), was obtained and characterised by XRD, FTIR, and SEM analysis, as well as water contact angle (WCA) measurement and dead-end filtration cell. The phase inversion preparation method has induced the resulting ZSM-22/PES NF substrates anisotropy, as attributed to a high water flux to the above 700 L·m-2·h-1; high selectivity and rejection of salts to above 80% is revealed by the obtained results. The materials also exhibited improved antifouling behavior to above 70% flux recovery ratios. As such, the nature of the silica precursor influences ZSM-22 zeolite synthesis as a potential additive in the PES polymer matrix and led to the enhanced performance of the pure PES ultrafiltration membrane.
ABSTRACT
ZSM-22/polyethersulfone membranes were prepared for salt rejection using modelled brackish water. The membranes were fabricated via direct ZSM-22 incorporation into a polymer matrix, thereby inducing the water permeability, hydrophilicity and fouling resistance of the pristine polyethersulfone (PES) membrane. A ZSM-22 zeolite material with a 60 Si/Al ratio, high crystallinity and needle-like morphologies was produced and effectively used as a nanoadditive in the development of ZSM-22/PES membranes with nominal loadings of 0-0.75 wt.%. The characterisation and membrane performance evaluation of the resulting materials with XRD, BET, FTIR, TEM, SEM and contact angle as well as dead-end cell, respectively, showed improved water permeability in comparison with the pristine PES membrane. These ZSM-22/PES membranes were found to be more effective and superior in the processing of modelled brackish water. The salt rejection of the prepared membranes for NaCl and MgCl2 was effective, while they exhibited quite improved water flux and flux recovery ratios in the membrane permeability and anti-fouling test. This indicates that different amounts of ZSM-22 nanoadditives produce widely divergent influences on the performance of the pristine PES membrane. As such, over 55% of salt rejection is observed, which means that the obtained membranes are effective in salt removal from water.
