Challenges and Advancements in the Electrochemical Utilization of Ammonia Using Solid Oxide Fuel Cells.

Solid oxide fuel cells utilized with NH3 (NH3-SOFCs) have great potential to be environmentally friendly devices with high efficiency and energy density. The advancement of this technology is hindered by the sluggish kinetics of chemical or electrochemical processes occurring on anodes/catalysts. Extensive efforts have been devoted to developing efficient and durable anode/catalysts in recent decades. Although modifications to the structure, composition, and morphology of anodes or catalysts are effective, the mechanistic understandings of performance improvements or degradations remain incompletely understood. This review informatively commences by summarizing existing reports on the progress of NH3-SOFCs. It subsequently outlines the influence of factors on the performance of NH3-SOFCs. The degradation mechanisms of the cells/systems are also reviewed. Lastly, the persistent challenges in designing highly efficient electrodes/catalysts for low-temperature NH3-SOFCs, and future perspectives derived from SOFCs are discussed. Notably, durability, thermal cycling stability, and power density are identified as crucial indicators for enhancing low-temperature (550 °C or below) NH3-SOFCs. This review aims to offer an updated overview of how catalysts/electrodes affect electrochemical activity and durability, offering critical insights for improving performance and mechanistic understanding, as well as establishing the scientific foundation for the design of electrodes for NH3-SOFCs.

Surface restructuring of a perovskite-type air electrode for reversible protonic ceramic electrochemical cells.

Reversible protonic ceramic electrochemical cells (R-PCECs) are ideally suited for efficient energy storage and conversion; however, one of the limiting factors to high performance is the poor stability and insufficient electrocatalytic activity for oxygen reduction and evolution of the air electrode exposed to the high concentration of steam. Here we report our findings in enhancing the electrochemical activity and durability of a perovskite-type air electrode, Ba0.9Co0.7Fe0.2Nb0.1O3-δ (BCFN), via a water-promoted surface restructuring process. Under properly-controlled operating conditions, the BCFN electrode is naturally restructured to an Nb-rich BCFN electrode covered with Nb-deficient BCFN nanoparticles. When used as the air electrode for a fuel-electrode-supported R-PCEC, good performances are demonstrated at 650 °C, achieving a peak power density of 1.70 W cm-2 in the fuel cell mode and a current density of 2.8 A cm-2 at 1.3 V in the electrolysis mode while maintaining reasonable Faradaic efficiencies and promising durability.

Tuning proton-coupled electron transfer by crystal orientation for efficient water oxidization on double perovskite oxides.

Developing highly efficient and cost-effective oxygen evolution reaction (OER) electrocatalysts is critical for many energy devices. While regulating the proton-coupled electron transfer (PCET) process via introducing additive into the system has been reported effective in promoting OER activity, controlling the PCET process by tuning the intrinsic material properties remains a challenging task. In this work, we take double perovskite oxide PrBa0.5Sr0.5Co1.5Fe0.5O5+δ (PBSCF) as a model system to demonstrate enhancing OER activity through the promotion of PCET by tuning the crystal orientation and correlated proton diffusion. OER kinetics on PBSCF thin films with (100), (110), and (111) orientation, deposited on single crystal LaAlO3 substrates, were investigated using electrochemical measurements, density functional theory (DFT) calculations, and synchrotron-based near ambient X-ray photoelectron spectroscopy. The results clearly show that the OER activity and the ease of deprotonation depend on orientation and follow the order of (100) > (110) > (111). Correlated with OER activity, proton diffusion is found to be the fastest in the (100) film, followed by (110) and (111) films. Our results point out a way of boosting PCET and OER activity, which can also be successfully applied to a wide range of crucial applications in green energy and environment.

A DFT + U computational study on stoichiometric and oxygen deficient M-CeO2 systems (M = Pd1, Rh1, Rh10, Pd10 and Rh4Pd6).

Molecular and dissociative adsorption processes of ethanol on stoichiometric and O-defected CeO2(111) surfaces alone as well as in the presence of one metal atom (Pd or Rh) are studied using spin-polarized density functional theory (DFT) with the GGA + U method (Ueff = 5.0 eV). Dissociative adsorption (onto ethoxides) is slightly more stable than molecular adsorption onto stoichiometric CeO2(111). The creation of surface oxygen vacancies further stabilizes both modes. In the case of ethoxide adsorbed onto a Ce(3+) cation, adjacent to the oxygen vacancy, charge transfer to a nearest Ce(4+) cation occurs. In addition, the interactions of Pd1 (or Rh1), Pd10 (or Rh10) as well as of a bimetal cluster (Rh4Pd6) with perfect and O-defected CeO2(111) surfaces have been studied. From spin density calculations, it was found that the addition of metal changes the oxidation state of Ce(4+) cations. The magnetic moment at the neighboring Rh or Pd induces a charge transfer to Ce(4+) cations (i.e. Ce(4+) (4f(0)) that becomes Ce(3+) (4f(1))) and consequently M is oxidized to Pd(δ+) (or Rh(δ+)). Similar to the atomic metal adsorption, Rh10 has a stronger adsorption energy on the perfect surface than Pd10 (Eads = -6.49 and -5.75 eV, respectively), while that of Rh4Pd6 was in between (Eads = -6.00 eV). The effect of one metal atom on the adsorption of ethanol was also studied. The presence of the metal further stabilized the adsorption energy of ethanol/ethoxide in its bridging configuration. The creation of an oxygen vacancy nearest the metal resulted in considerable stabilization of ethoxides (Eads = -1.67 eV in the case of Pd) compared to those found on the O-defected CeO2(111) surface alone (Eads = -0.85 eV).

Heterojunction nanowires having high activity and stability for the reduction of oxygen: formation by self-assembly of iron phthalocyanine with single walled carbon nanotubes (FePc/SWNTs).

A self-assembly approach to preparing iron phthalocyanine/single-walled carbon nanotube (FePc/SWNT) heterojunction nanowires as a new oxygen reduction reaction (ORR) electrocatalyst has been developed by virtue of water-adjusted dispersing in 1-cyclohexyl-pyrrolidone (CHP) of the two components. The FePc/SWNT nanowires have a higher Fermi level compared to pure FePc (d-band center, DFT=-0.69 eV versus -0.87 eV, respectively). Consequently, an efficient channel for transferring electron to the FePc surface is readily created, facilitating the interaction between FePc and oxygen, so enhancing the ORR kinetics. This heterojunction-determined activity in ORR illustrates a new stratagem to preparing non-noble ORR electrocatalysts of significant importance in constructing real-world fuel cells.

Ordered mesoporous porphyrinic carbons with very high electrocatalytic activity for the oxygen reduction reaction.

The high cost of the platinum-based cathode catalysts for the oxygen reduction reaction (ORR) has impeded the widespread application of polymer electrolyte fuel cells. We report on a new family of non-precious metal catalysts based on ordered mesoporous porphyrinic carbons (M-OMPC; M = Fe, Co, or FeCo) with high surface areas and tunable pore structures, which were prepared by nanocasting mesoporous silica templates with metalloporphyrin precursors. The FeCo-OMPC catalyst exhibited an excellent ORR activity in an acidic medium, higher than other non-precious metal catalysts. It showed higher kinetic current at 0.9 V than Pt/C catalysts, as well as superior long-term durability and MeOH-tolerance. Density functional theory calculations in combination with extended X-ray absorption fine structure analysis revealed a weakening of the interaction between oxygen atom and FeCo-OMPC compared to Pt/C. This effect and high surface area of FeCo-OMPC appear responsible for its significantly high ORR activity.

Highly efficient and robust cathode materials for low-temperature solid oxide fuel cells: PrBa0.5Sr0.5Co(2-x)Fe(x)O(5+δ).

Solid oxide fuel cells (SOFC) are the cleanest, most efficient, and cost-effective option for direct conversion to electricity of a wide variety of fuels. While significant progress has been made in anode materials with enhanced tolerance to coking and contaminant poisoning, cathodic polarization still contributes considerably to energy loss, more so at lower operating temperatures. Here we report a synergistic effect of co-doping in a cation-ordered double-perovskite material, PrBa0.5Sr0.5Co(2-x)Fe(x)O(5+δ), which has created pore channels that dramatically enhance oxygen ion diffusion and surface oxygen exchange while maintaining excellent compatibility and stability under operating conditions. Test cells based on these cathode materials demonstrate peak power densities ~2.2 W cm(-2) at 600°C, representing an important step toward commercially viable SOFC technologies.

Nitride stabilized PtNi core-shell nanocatalyst for high oxygen reduction activity.

We describe a route to the development of novel PtNiN core-shell catalysts with low Pt content shell and inexpensive NiN core having high activity and stability for the oxygen reduction reaction (ORR). The PtNiN synthesis involves nitriding Ni nanoparticles and simultaneously encapsulating it by 2-4 monolayer-thick Pt shell. The experimental data and the density functional theory calculations indicate nitride has the bifunctional effect that facilitates formation of the core-shell structures and improves the performance of the Pt shell by inducing both geometric and electronic effects. Synthesis of inexpensive NiN cores opens up possibilities for designing of various transition metal nitride based core-shell nanoparticles for a wide range of applications in energy conversion processes.

Highly stable Pt monolayer on PdAu nanoparticle electrocatalysts for the oxygen reduction reaction.

Stability is one of the main requirements for commercializing fuel cell electrocatalysts for automotive applications. Platinum is the best-known catalyst for oxygen reduction in cathodes, but it undergoes dissolution during potential changes while driving electric vehicles, thus hampering commercial adoption. Here we report a new class of highly stable, active electrocatalysts comprising platinum monolayers on palladium-gold alloy nanoparticles. In fuel-cell tests, this electrocatalyst with its ultra-low platinum content showed minimal degradation in activity over 100,000 cycles between potentials 0.6 and 1.0 V. Under more severe conditions with a potential range of 0.6-1.4 V, again we registered no marked losses in platinum and gold despite the dissolution of palladium. These data coupled with theoretical analyses demonstrated that adding a small amount of gold to palladium and forming highly uniform nanoparticle cores make the platinum monolayer electrocatalyst significantly tolerant and very promising for the automotive application of fuel cells.

Identification of 5-7 defects in a copper oxide surface.

A topological defect in a Cu(2)O surface oxide grown on Cu(111) has been identified. Using scanning tunneling microscopy, we observed the formation of pentagonal and heptagonal rings within the Cu(2)O surface oxide. These structures break the symmetry of the hexagonal oxide surface and are a consequence of the presence of oxygen vacancies in the Cu(2)O surface. We propose that the pentagonal and heptagonal rings are formed through the rotation of a -O-Cu-O- chain in a manner similar to the Stone-Wales transformation. The proposed transformation is supported by the results of density functional theory calculations.

Kirkendall effect and lattice contraction in nanocatalysts: a new strategy to enhance sustainable activity.

Core-shell nanoparticles increasingly are found to be effective in enhancing catalytic performance through the favorable influence of the core materials on the active components at the surface. Yet, sustaining high activities under operating conditions often has proven challenging. Here we explain how differences in the components' diffusivity affect the formation and stability of the core-shell and hollow nanostructures, which we ascribe to the Kirkendall effect. Using Ni nanoparticles as the templates, we fabricated compact and smooth Pt hollow nanocrystals that exhibit a sustained enhancement in Pt mass activity for oxygen reduction in acid fuel cells. This is achieved by the hollow-induced lattice contraction, high surface area per mass, and oxidation-resistant surface morphology--a new route for enhancing both the catalysts' activity and durability. The results indicate challenges and opportunities brought by the nanoscale Kirkendall effect for designing, at the atomic level, nanostructures with a wide range of novel properties.

Promotion of water-mediated carbon removal by nanostructured barium oxide/nickel interfaces in solid oxide fuel cells.

The existing Ni-yttria-stabilized zirconia anodes in solid oxide fuel cells (SOFCs) perform poorly in carbon-containing fuels because of coking and deactivation at desired operating temperatures. Here we report a new anode with nanostructured barium oxide/nickel (BaO/Ni) interfaces for low-cost SOFCs, demonstrating high power density and stability in C(3)H(8), CO and gasified carbon fuels at 750°C. Synchrotron-based X-ray analyses and microscopy reveal that nanosized BaO islands grow on the Ni surface, creating numerous nanostructured BaO/Ni interfaces that readily adsorb water and facilitate water-mediated carbon removal reactions. Density functional theory calculations predict that the dissociated OH from H(2)O on BaO reacts with C on Ni near the BaO/Ni interface to produce CO and H species, which are then electrochemically oxidized at the triple-phase boundaries of the anode. This anode offers potential for ushering in a new generation of SOFCs for efficient, low-emission conversion of readily available fuels to electricity.

Methanol synthesis from H2 and CO2 on a Mo6S8 cluster: a density functional study.

Catalytic CO(2) hydrogenation to methanol has received considerable attention as an effective way to utilize CO(2). In this paper, density functional theory was employed to investigate the methanol synthesis from CO(2) and H(2) on a Mo(6)S(8) cluster. The Mo(6)S(8) cluster is the structural building block of the Chevrel phase of molybdenum sulfide, and has a cagelike structure with an octahedral Mo(6) metallic core. Our calculations indicate that the preferred catalytic pathway for methanol synthesis on the Mo(6)S(8) cluster is very different from that of bulklike MoS(2). MoS(2) promotes the C-O scission of H(x)CO intermediates, and therefore, only hydrocarbons are produced. The lower S/Mo ratio for the cluster compared to stoichiometric MoS(2) might be expected to lead to higher activity because more low-coordinated Mo sites are available for reaction. However, our results show that the Mo(6)S(8) cluster is not as reactive as bulk MoS(2) because it is unable to break the C-O bond of H(x)CO intermediates and therefore cannot produce hydrocarbons. Yet, the Mo(6)S(8) cluster is predicted to have moderate activity for converting CO(2) and H(2) to methanol. The overall reaction pathway involves the reverse water-gas shift reaction (CO(2) + H(2) --> CO + H(2)O), followed by CO hydrogenation via HCO (CO + 2H(2) --> CH(3)OH) to form methanol. The rate-limiting step is CO hydrogenation to the HCO with a calculated barrier of +1 eV. This barrier is much lower than that calculated for a comparably sized Cu nanoparticle, which is the prototypical metal catalyst used for methanol synthesis from syngas (CO + H(2)). Both the Mo and S sites participate in the reaction with CO(2), CO, and CH(x)O preferentially binding to the Mo sites, whereas S atoms facilitate H-H bond cleavage by forming relatively strong S-H bonds. Our study reveals that the unexpected activity of the Mo(6)S(8) cluster is the result of the interplay between shifts in the Mo d-band and S p-band and its unique cagelike geometry.

Oxygen reduction on well-defined core-shell nanocatalysts: particle size, facet, and Pt shell thickness effects.

We examined the effects of the thickness of the Pt shell, lattice mismatch, and particle size on specific and mass activities from the changes in effective surface area and activity for oxygen reduction induced by stepwise Pt-monolayer depositions on Pd and Pd(3)Co nanoparticles. The core-shell structure was characterized at the atomic level using Z-contrast scanning transmission electron microscopy coupled with element-sensitive electron energy loss spectroscopy. The enhancements in specific activity are largely attributed to the compressive strain effect based on the density functional theory calculations using a nanoparticle model, revealing the effect of nanosize-induced surface contraction on facet-dependent oxygen binding energy. The results suggest that moderately compressed (111) facets are most conducive to oxygen reduction reaction on small nanoparticles and indicate the importance of concerted structure and component optimization for enhancing core-shell nanocatalysts' activity and durability.

Mechanism of ethanol synthesis from syngas on Rh(111).

Rh-based catalysts display unique efficiency and selectivity in catalyzing ethanol synthesis from syngas (2CO + 4H(2) --> C(2)H(5)OH + H(2)O). Understanding the reaction mechanism at the molecular level is the key to rational design of better catalysts for ethanol synthesis, which is one of major challenges for ethanol application in energy. In this work, extensive calculations based on density functional theory (DFT) were carried out to investigate the complex ethanol synthesis on Rh(111). Our results show that ethanol synthesis on Rh(111) starts with formyl formation from CO hydrogenation, followed by subsequent hydrogenation reactions and CO insertion. Three major products are involved in this process: methane, methanol, and ethanol, where the ethanol productivity is low and Rh(111) is highly selective to methane rather than ethanol or methanol. The rate-limiting step of the overall conversion is the hydrogenation of CO to formyl species, while the selectivity to ethanol is controlled by methane formation and C-C bond formation between methyl species and CO. The strong Rh-CO interaction impedes the CO hydrogenation and therefore slows down the overall reaction; however, its high affinity to methyl, oxygen, and acetyl species indeed helps the C-O bond breaking of methoxy species and therefore the direct ethanol synthesis via CO insertion. Our results show that to achieve high productivity and selectivity for ethanol, Rh has to get help from the promoters, which should be able to suppress methane formation and/or boost C-C bond formation. The present study provides the basis to understand and develop novel Rh-based catalysts for ethanol synthesis.