Recycling of photovoltaic silicon waste for high-performance porous silicon/silver/carbon/graphite anode.

The rapid development photovoltaic industry has generated a huge amount of waste ultra-fine silicon cutting powder. The management and value-added recovery of silicon cutting waste is highly important for both environmental remediation and economic efficiency. In this work, silicon waste was used as a cost-effective raw material for the preparation of silicon/graphite anode for lithium-ion batteries. First, porous Si embedded with Ag particles (pSi/Ag) was produced by silver-assisted chemical etching (Ag-ACE). Then, pSi/Ag was loaded on a micron-sized graphite matrix (pSi/Ag/G), and organic carbon (C) produced by the pyrolysis of polyvinylpyrrolidone (PVP) acted as a link to closely connect pSi/Ag and graphite to form the pSi/Ag/C/G composite. The incorporated Ag particles and the porous structure improve electron transfer and mitigate the volume expansion effect of silicon. The novel design and structure of the anode can maintain the integrity of the electrode during cycling, and thus strongly improve cycling stability. The prepared pSi/Ag/C/G composite exhibited a large initial discharge capacity of 2353 mAh/g at 0.5 A/g and good initial coulombic efficiency of 83%, delivering a high capacity of 972 mAh/g at 1 A/g after 200 cycles. This work confirmed the possibility of the preparation of lithium battery silicon-carbon anode from silicon waste and provides a promising new avenue for value-added utilization of silicon cutting waste materials.

PSi@SiOx/Nano-Ag composite derived from silicon cutting waste as high-performance anode material for Li-ion batteries.

Integration of photovoltaic (PV) power generation and energy storage has been widely believed to be the ultimate solution for future energy demands. Herein, an ingenious method was reported to make full use of photovoltaic silicon cutting waste (SiCW) natural characters fabricating PSi@SiOx/Nano-Ag composite as anode material for high-performance lithium-ion batteries. The sheet-like structure with nano/micropores and native SiOx layer addressed the volume expansion issues of Si material. Ag nanoparticles greatly enhanced electrical conductivity of composite and promoted Li+/e- transport. Synergistic effect of the designed PSi@SiOx/Nano-Ag composite contributed outstanding cyclic performance with reversible capacity of 1409mAhg-1 after 500 cycles. Notably, full LIBs with PSi@SiOx/Nano-Ag anode and commercial Li[Ni0.6Co0.2Mn0.2]O2 (NCM622) cathode delivered stable capacity of 137.5mAhg-1 at current density of 200 mA g-1, accompanying with a high energy density of 438 Wh kg-1. Furthermore, electrochemical Li+ storage behavior of this PSi@SiOx/Nano-Ag electrode was studied, and reaction mechanism and crystal structure evolution during cycles were also revealed by in-situ XRD analysis. The synthesis method is facile and cost-effective, which paves a novel way towards high-performance Si-based anodes and promising markets for both solar photovoltaic and lithium-ion battery industries.