Fabrication of CP-Ti structure with controllable wettability using powder bed fusion and eco-friendly post-process.

Hydrophobic surfaces have a wide range of applications, such as water harvesting, self-cleaning, and anti-biofouling. However, traditional methods of achieving hydrophobicity often involve the use of toxic materials such as fluoropolymers. This study aims to create controllable wettability surfaces with a three-dimensional geometry using a laser base powder bed fusion (PBF) process with commercially pure titanium (CP-Ti) and silicone oil as non-toxic materials. The optimal PBF process parameters for fabricating micropillar structures, which are critical for obtaining the surface roughness necessary for achieving hydrophobic properties, were investigated experimentally. After fabricating the micropillar structures using PBF, their surface energy was reduced by treatment with silicone oil. Silicone oil provides a low-surface-energy coating that contributes to the water-repellent nature of hydrophobic surfaces. The wettability of the treated CP-Ti surfaces was evaluated based on the diameter of the pillars and the space between them. The structure with the optimal diameter and spacing of micropillars exhibited a high contact angle (156.15°). A pronounced petal effect (sliding angle of 25.9°) was achieved because of the morphology of the pillars, indicating the controllability of wetting. The micropillar diameter, spacing, and silicone oil played crucial roles in determining the water contact and sliding angle, which are key metrics for surface wettability.

One-Step Dry Coating of Hybrid ZnO-WO3 Nanosheet Photoanodes for Photoelectrochemical Water Splitting with Composition-Dependent Performance.

In this study, the potential of zinc oxide (ZnO), tungsten oxide (WO3), and their composites (ZnO-WO3) as photoanodes for photoelectrochemical (PEC) water splitting was investigated. ZnO-WO3 nanocomposites (NCs) were deposited on fluorine-doped tin oxide substrates at room temperature using a one-step dry coating process, the nanoparticle deposition system, with no post-processes. Different compositions of ZnO-WO3 NCs were optimized to enhance the kinetics of the PEC water-splitting reaction. Surface morphology analysis revealed the transformation of microsized particle nanosheets (NS) powder into nanosized particle nanosheets (NS) across all photoanodes. The optical characteristics of ZnO-WO3 photoanodes were scrutinized using diffuse reflectance and photoluminescence emission spectroscopy. Of all the hybrid photoanodes tested, the photoanode containing 10 wt.% WO3 exhibited the lowest bandgap of 3.20 eV and the lowest emission intensity, indicating an enhanced separation of photogenerated carriers and solar energy capture. The photoelectrochemical results showed a 10% increase in the photocurrent with increasing WO3 content in ZnO-WO3 NCs, which is attributed to improved charge transfer kinetics and carrier segregation. The maximum photocurrent for a NC, i.e., 10 wt.% WO3, was recorded at 0.133 mA·cm-2 at 1.23V vs. a reversible hydrogen electrode (RHE). The observed improvement in photocurrent was nearly 22 times higher than pure WO3 nanosheets and 7.3 times more than that of pure ZnO nanosheets, indicating the composition-dependence of PEC performance, where the synergy requirement strongly relies on utilizing the optimal ZnO-WO3 ratio in the hybrid NCs.

Ultrafast and Eco-Friendly Fabrication Process for Robust, Repairable Superhydrophobic Metallic Surfaces with Tunable Water Adhesion.

Superhydrophobic metallic surfaces with a water contact angle greater than 150° have attracted considerable attention in both fundamental research and industrial applications due to their special properties such as antibiofouling, drag reduction, self-cleaning, anti-icing, anticorrosion, and oil-water separation. Until now, the development of superhydrophobic practical applications is mainly limited by the process complexity, long fabrication time, coating with toxic materials, and easily damaged surface structure. To reduce the fabrication time, and simplify the process for industrial applications, an eco-friendly postprocess has been developed in this research. The superhydrophobic surfaces on the laser-textured titanium, aluminum, copper, stainless steel, and nickel substrates were fabricated extremely rapidly by a simple surface modification of only a 10 min heat treatment with nontoxic silicone oil. Hydrophobic organic group absorption has been accelerated on the silicone oil heat-treated surface and has created a low-energy surface. In addition, we demonstrated the potential of using the laser areal fluence parameter, which could be an alternative to single-laser process parameters such as scanning speed, power, and step size, to fine-tune the water adhesion behavior. Therefore, a surface that integrates different water adhesion behaviors can be easily fabricated for more complex practical applications such as controlled microdroplet transportation, microfluidic systems, and certain biomedical processes. Moreover, the robustness of superhydrophobic surfaces was confirmed by abrasion tests, knife-scratch tests, chemical durability tests, and aging tests, and their repairability was evaluated for product applications in practice.

Controlling the Wetting Properties of Superhydrophobic Titanium Surface Fabricated by UV Nanosecond-Pulsed Laser and Heat Treatment.

In this study, the effects of nanosecond-pulsed laser and pattern design were researched on the wettability of titanium material. Nanosecond-pulsed laser and heat treatment are used to fabricate superhydrophobic titanium surfaces. The effects of laser power (1⁻3 W) and step size (50⁻300 µm) on a microscale patterned titanium surface (line pattern and grid pattern) were investigated to explain the relation between microstructure and superhydrophobicity. The surface morphologies and wettability of the surfaces were analyzed by three-dimensional confocal microscopy and a contact angle meter. The results show that the laser power and pattern design affected the apparent contact angle (CA) and sliding angle (SA). The maximum step size, which could show superhydrophobicity with apparent CA > 150° and SA < 10°, was increased when the laser power increased from 1 to 3 W. Grid pattern showed isotropic wetting behavior, but line pattern showed both isotropic and anisotropic wetting behavior according to step size and laser power. Furthermore, when choosing the proper laser power and step size, the wetting properties of superhydrophobic surface such as lotus effect (apparent CA > 150° and SA < 10°) and petal effect (apparent CA > 150° and no SA) and isotropic/anisotropic behavior can be controlled for applications of water droplet control.

Effect of Multiwalled Carbon Nanotubes on the Mechanical Properties of Carbon Fiber-Reinforced Polyamide-6/Polypropylene Composites for Lightweight Automotive Parts.

The development of lightweight automotive parts is an important issue for improving the efficiency of vehicles. Polymer composites have been widely applied to reduce weight and improve mechanical properties by mixing polymers with carbon fibers, glass fibers, and carbon nanotubes. Polypropylene (PP) has been added to carbon fiber-reinforced nylon-6 (CF/PA6) composite to achieve further weight reduction and water resistance. However, the mechanical properties were reduced by the addition of PP. In this research, multiwalled carbon nanotubes (CNTs) were added to compensate for the reduced mechanical properties experienced when adding PP. Tensile testing and bending tests were carried out to evaluate the mechanical properties. A small amount of CNTs improved the mechanical properties of carbon fiber-reinforced PA6/PP composites. For example, the density of CF/PA6 was reduced from 1.214 to 1.131 g/cm³ (6.8%) by adding 30 wt % PP, and the tensile strength of 30 wt % PP composite was improved from 168 to 173 MPa (3.0%) by adding 0.5 wt % CNTs with small increase of density (1.135 g/cm³). The developed composite will be widely used for lightweight automotive parts with improved mechanical properties.

Laser Printing of Superhydrophobic Patterns from Mixtures of Hydrophobic Silica Nanoparticles and Toner Powder.

In this work, a new and facile dry printing method was developed for the direct fabrication of superhydrophobic patterns based on silica nanoparticles. Mixtures of hydrophobic fumed silica nanoparticles and toner powder were printed on paper and polymer sheets using a commercial laser printer to produce the superhydrophobic patterns. The mixing ratio of the toner powder (for the laser printer) to hydrophobic silica was also investigated to optimize both the printing quality and the superhydrophobicity of the printed areas. The proper mixing ratio was then used to print various superhydrophobic patterns, including triangular, square, circular, and complex arrangements, to demonstrate that superhydrophobic surfaces with different patterns can be fabricated in a few seconds without any post-processing. The superhydrophobicity of each sample was evaluated by contact angle measurements, and all printed areas showed contact angles greater than 150°. The research described here opens the possibility of rapid production of superhydrophobic surfaces with various patterns. Ultimately, the obtained findings may have a significant impact on applications related to self-cleaning, control of water geometry and position, fluid mixing and fluid transport.

Dry-spray deposition of TiO2 for a flexible dye-sensitized solar cell (DSSC) using a nanoparticle deposition system (NPDS).

TiO2 powders were deposited on indium tin oxide (ITO) coated polyethylene terephthalate (PET) substrates for application to the photoelectrode of a dye-sensitized solar cell (DSSC). In the conventional DSSC manufacturing process, a semiconductor oxide such as TiO2 powder requires a sintering process at higher temperature than the glass transition temperature (T(g)) of polymers, and thus utilization of flexible polymer substrates in DSSC research has been constrained. To overcome this restriction related to sintering, we used a nanoparticle deposition system (NPDS) that could produce a thin coating layer through a dry-spray method under atmospheric pressure at room temperature. The powder was sprayed through a slit-type nozzle having a 0.4 x 10 mm2 rectangular outlet. In order to determine the deposited TiO2 thickness, five kinds of TiO2 layered specimens were prepared, where the specimens have single and double layer structures. Deposited powders on the ITO coated PET substrates were observed using FE-SEM and a scan profiler The thicker TiO2 photoelectrode with a DSSC having a double layer structure showed higher energy efficiency than the single layer case. The highest fabricated flexible DSSC displayed a short circuit current density J(sc) = 1.99 mA cm(-2), open circuit voltage V(oc) = 0.71 V, and energy efficiency eta = 0.94%. These results demonstrate the possibility of utilizing the dry-spray method to fabricate a TiO2 layer on flexible polymer substrates at room temperature under atmospheric pressure.