ABSTRACT
The use of Atmospheric Pressure Plasma Jet (APPJ) technology for surface treatment of carbon fabrics is investigated to estimate the increase in the fracture toughness of carbon-fiber composite materials. Nitrogen and a nitrogen-hydrogen gas mixture were used to size the carbon fabrics by preliminarily optimizing the process parameters. The effects of the APPJ on the carbon fabrics were investigated by using optical and chemical characterizations. Optical Emission Spectroscopy, Fourier Transform Infrared-Attenuated Total Reflection, X-ray Photoelectron Spectroscopy and micro-Raman spectroscopy were adopted to assess the effectiveness of ablation and etching effects of the treatment, in terms of grafting of new functional groups and active sites. The treated samples showed an increase in chemical groups grafted onto the surfaces, and a change in carbon structure was influential in the case of chemical interaction with epoxy groups of the epoxy resin adopted. Flexural test, Double Cantilever Beam and End-Notched Flexure tests were then carried out to characterize the composite and evaluate the fracture toughness in Mode I and Mode II, respectively. N2/H2 specimens showed significant increases in GIC and GIIC, compared to the untreated specimens, and slight increases in Pmax at the first crack propagation.
ABSTRACT
The study assessed the tensile, flexural, and impact properties of composite materials reinforced with flax fibers, employing three distinct resin types. The composite laminates were fabricated using three commercial resins: a conventional epoxy resin, an epoxy resin with a 31% weight concentration of bio-renewable content, and a recyclable methyl methacrylate infusion resin. This aims to assess if there exists a commercially available alternative to the traditional epoxy resin that can reduce the overall carbon footprint of composite materials. To investigate the influence of humidity on the mechanical behavior of the flax layers, a drying treatment was applied to the fibers before the infusion process. Micro-computed tomography analysis revealed that heat treatment resulted in a reduction of porosity, although it did not affect the mechanical response of the composite laminates. Moreover, laminates produced with non-recyclable and sustainable resins exhibited no significant change in tensile and flexural modulus. In contrast, those produced with recyclable resin demonstrated a slight reduction in the strengths of the composite laminates. Conversely, out-of-plane impact tests and repeated impact tests indicated that composites prepared with recyclable and bio-epoxy resin formulations present superior damage resistance to repeated impact compared to traditional epoxy resin.
ABSTRACT
In this work, the strains measured with optic fibers and recorded during tensile tests performed on carbon/epoxy composite specimens were compared to those recorded by strain gauges and by Digital Image Correlation (DIC). The work aims at investigating the sensitivity of embedded and glued optic sensors for structural health monitoring applications in comparison with strain gauges and the full field strain map of the DIC. Acrylate, polyimide optic fibers, and three strain gauge sizes are considered to compare the three techniques. Results show hard polyimide-coated sensors are more sensitive to the material pattern than soft acrylate-coated fibers, which also require extensive adhesion length. The work shows a comparable size of strain gauges and material meso-structure is also critical for properly assessing material properties. The Young's modulus computed with the three different techniques is used to define a strategy that supports the selection and the proper size of the adopted strain measuring system for structural health monitoring of composite materials.
ABSTRACT
Mechanical testing of glass-fibre-reinforced composite (GFRP) plates made of twill fabric and a thermoplastic recyclable infusion resin is presented. The considered thermoplastic resin, ELIUM®, is made of poly-methylmethacrylate and can be infused with properly tuned vacuum techniques, in the same manner as all liquid resin. Tensile, flexural, and drop-dart impact tests were carried out to assess the mechanical properties of the composites considering different fabrication conditions, such as the different degassing pressure before infusion and three different infusion vacuum pressures. The work reports a methodology to infuse ELIUM resin at a relatively high vacuum pressure of 0.8 bar. X-ray microtomography analysis showed that the produced laminates are free of defects, differently from what was reported in the literature, where void problems related to a vacuum infusion pressure higher than 0.3-0.5 bar were pointed out. Vacuum pressure values influence the mechanical characteristics of the laminate: when higher vacuum pressures are adopted, the mechanical properties of the GFRP laminates are enhanced and higher values of elastic modulus and strength are obtained. On the other hand, degassing the resin before infusion does not influence the mechanical properties of the laminates. A maximum bending and tensile strength of 420 and 305 MPa were reached by using the vacuum infusion of 0.8 bar with an elastic modulus of 18.5 and 20.6 GPa, respectively. The density of the produced laminates increases at higher vacuum infusion pressure up to a maximum value of 1.81 g/cm3 with the fibre volume fraction of each laminate.
ABSTRACT
In recent years, interest in sustainability has significantly increased in many industrial sectors. Sustainability can be achieved with both lightweight design and eco-friendly manufacturing processes. For example, concerns on the use of thermoset composite materials, with a lightweight design and a high specific strength, have arisen, since thermoset resins are not fully recyclable and are mainly petrol based. A possible solution to this issue is the replacement of the thermoset matrix with a recyclable or renewable matrix, such as bio-based resin. However, the mechanical properties of composites made with bio-based resin should be carefully experimentally assessed to guarantee a safe design and the structural integrity of the components. In this work, the quasi-static mechanical properties of composite specimens (eight layers of carbon fiber fabric) made with commercially available epoxy and a bio-based epoxy resins (31% bio content) are compared. Tensile tests on the investigated resins and tensile, compression, shear and flexural tests have been carried out on composite laminates manufactured with the two investigated resins. A finite element model has been calibrated in the LS-Dyna environment using the experimentally assessed mechanical properties. The experimental results have proven that the two composites showed similar quasi-static properties, proving that bio-based composite materials can be reliably employed as a substitute for epoxy resins without affecting the structural integrity of the component but lowering their carbon footprint.
ABSTRACT
In this work, an experimental and numerical analysis of a lattice structure for energy absorption was carried out. The goal was to identify the most influencing parameters of the unit cell on the crushing performances of the structure, thus guiding the design of energy absorbers. Two full factorial plans of compression tests on cubic specimens of carbon nylon produced by fused deposition modeling (FDM) were performed. The factors were the beam diameter and the number of unit cells. In the first factorial plan, the specimen volume is constant and the dimensions of the unit cell are varied, while the second factorial plan assumes a constant size of the unit cell and the volume changes in accordance with their number. The results showed that the specific energy absorption increases with the diameter of the beam and decreases with the size of the unit cell. Based on these results, a crash absorber for the segment C vehicle was designed and compared with the standard component of the vehicle made of steel. In addition to a mass reduction of 25%, the improved crushing performances of the lattice structure are shown by the very smooth force-displacement curve with limited peaks and valleys.
ABSTRACT
This work aims to study the healing potential properties of a reversible thermoplastic adhesive. The adhesive is activable by using induction heating systems that can induce thermal heat in the particles throughout the electromagnetic field so they can melt the adhesive for bonding or separation procedures. The healing procedure consists of damaging single lap joint (SLJ) specimens with quasi-static and fatigue tests and then using an inductor to generate an electromagnetic field able to heat the adhesive to its melting point in order to heal the damaged SLJ specimens. SLJ tests were performed on damaged and healed specimens to assess, respectively, the residual mechanical properties of the damaged specimens and the mechanical properties after healing. SLJ tests showed that the healing procedure can completely recover the joint stiffness of the damaged adhesive joints, a huge part of the maximum shear strength and the SLJ absorbed energy. This work shows also the possibility of re-bonding completely failed or separated SLJs by using the same procedure. The mechanical properties of SLJs after healing and re-bonding are compared to the SLJ compared on virgin specimens to assess the recovered mechanical properties.
ABSTRACT
The aim of this in vitro study is to evaluate the effect of different acidic media on volumetric wear and surface roughness of CAD/CAM monolithic materials. Forty-eight rectangular specimens were prepared using different CAD/CAM monolithic materials: nanohybrid composite (Grandio Blocks, Voco), resin-based composite (Cerasmart, GC), lithium disilicate (E-Max, Ivoclar), and high-translucency zirconia (Katana STML, Kuraray Noritake). After storage in distilled water at 37 °C for two days, the specimens were tested using a chewing machine with a stainless-steel ball as an antagonist (49N loads, 250,000 cycles). Testing was performed using distilled water, Coca-Cola, and Red Bull as abrasive media. Wear and surface roughness analyses of the CAD/CAM materials were performed using a 3D profilometer and analyzed with two-way analysis of variance and post hoc pairwise comparison procedures. Worn surfaces were examined using scanning electron microscopy. Resin-based materials suffered higher volumetric wear than ceramics (p = 0.00001). Water induced significantly less volumetric wear than the other tested solutions (p = 0.0014), independent of the material tested. High-translucency zirconia showed less surface roughness than all the other materials tested. The selection of monolithic CAD/CAM materials to restore worn dentition due to erosive processes could impact restorative therapy stability over time. Resin-based materials seem to be more influenced by the acidic environment when subjected to a two-body wear test.
