Biodegradation of main carbon sources in vinasse stillage by a mixed culture of bacteria: influence of temperature and pH of the medium.

The aim of the study was to examine how temperature and the pH influence the progress and efficiency of an aerobic biodegradation process, where major organic pollutants are removed from beet molasses vinasse by a mixed culture of Bacillus bacteria. It was conducted in an aerated bioreactor with a stirring system in four experimental series, each composed of five processes run at temperatures of 27, 36, 45, 54 and 63 °C. In the first and second series, medium pH was not controlled, the initial pH amounted to 6.5 and 8.0, respectively. In the third and fourth series, medium pH was controlled at 6.5 and 8.0, respectively. Under optimal conditions, the pollution load of the vinasse stillage expressed as soluble chemical oxygen demand was removed with an 88.73% efficiency. The bacterial culture assimilated all organic pollutants simultaneously, but the rate of assimilation was different. An exception was the process of betaine assimilation, which intensified only when readily available carbon sources were depleted in the medium. Synthesis and assimilation of organic acids were observed in all experiments. Advantages of the proposed method include: possibility of its use at high temperatures, and no necessity for medium pH adjustment during the process.

Optimization of medium composition for erythritol production from glycerol by Yarrowia lipolytica using response surface methodology.

Several factors affecting erythritol production from glycerol by Yarrowia lipolytica Wratislavia K1 strain were examined in batch fermentations. Ammonium sulfate, monopotassium phosphate, and sodium chloride were identified as critical medium components that determine the ratio of polyols produced. The central composite rotatable experimental design was used to optimize medium composition for erythritol production. The concentrations of ammonium sulfate, monopotassium phosphate, and sodium chloride in the optimized medium were 2.25, 0.22, and 26.4 g L(-1), respectively. The C:N ratio was found as 81:1. In the optimized medium with 100 g L(-1) of glycerol the Wratislavia K1 strain produced 46.9 g L(-1) of erythritol, which corresponded to a 0.47 g g(-1) yield and a productivity of 0.85 g L(-1) hr(-1). In the fed-batch mode and medium with the total concentration of glycerol at 300 g L(-1) and C:N ratio at 81:1, 132 g L(-1) of erythritol was produced with 0.44 g g(-1) yield and a productivity of 1.01 g L(-1) hr(-1.)

Betaine removal during thermo- and mesophilic aerobic batch biodegradation of beet molasses vinasse: influence of temperature and pH on the progress and efficiency of the process.

The key issue in achieving a high extent of biodegradation of beet molasses vinasse is to establish the conditions for the assimilation of betaine, which is the main pollutant in this high-strength industrial effluent. In the present study, aerobic batch biodegradation was conducted over the temperature range of 27-63°C (step 9°C), at a pH of 6.5 and 8.0, using a mixed culture of bacteria of the genus Bacillus. Betaine was assimilated at 27-54°C and the pH of 8.0, as well as at 27-45°C and the pH of 6.5. The processes where betaine was assimilated produced a high BOD(5) removal, which exceeded 99.40% over the temperature range of 27-45°C at the pH of 8.0, as well as at 27°C and the pH of 6.5. Maximal COD removal (88.73%) was attained at 36°C and the pH of 6.5. The results indicate that the process can be applied on an industrial scale as the first step in the treatment of beet molasses vinasse.

Biodegradation of beet molasses vinasse by a mixed culture of micro organisms: effect of aeration conditions and pH control.

The effect of aeration conditions and pH control on the progress and efficiency of beet molasses vinasse biodegradation was investigated during four batch processes at 38 degrees C with the mixed microbial culture composed of Bifidobacterium, Lactobacillus, Lactococcus, Streptococcus, Bacillus, Rhodopseudomonas, and Saccharomyces. The four processes were carried out in a shake flask with no pH control, an aerobic bioreactor without mixing with no pH control, and a stirred-tank reactor (STR) with aeration with and without pH control, respectively. All experiments were started with an initial pH 8.0. The highest efficiency of biodegradation was achieved through the processes conducted in the STR, where betaine (an organic pollutant occurring in beet molasses in very large quantities) was completely degraded by the microorganisms. The process with no pH control carried out in the STR produced the highest reduction in the following pollution measures: organic matter expressed as chemical oxygen demand determined by the dichromatic method + theoretical COD of betaine (COD(sum), 85.5%), total organic carbon (TOC, 78.8%) and five-day biological oxygen demand (BOD5, 98.6%). The process conditions applied in the shake flask experiments, as well as those used in the aerobic bioreactor without mixing, failed to provide complete betaine assimilation. As a consequence, reduction in COD(sum), TOC and BOD5 was approximately half that obtained with STR.

Impact of batch, repeated-batch (with cell recycle and medium replacement) and continuous processes on the course and efficiency of aerobic thermophilic biodegradation of potato processing wastewater.

The aim of the study was to assess the course and efficiency of aerobic thermophilic treatment of a high-strength (COD=35gO(2)/l) effluent from potato processing. A comparative analysis was conducted of the treatment effects achieved using batch, repeated-batch (with cell recycle and medium replacement) and continuous treatment operations. The analysis consisted in (1) examining the extent of removal for the major parameters of the wastewater: COD, TOC, TN and TP (chemical oxygen demand, total organic carbon, total nitrogen and total phosphorus), and (2) determining the impact of oxygen deficit on the formation and assimilation of organic acids in the course of the three treatment operations. When use was made of the repeated-batch operation, the values of the COD and TOC removal rates were more than twice as high as those obtained with the continuous process, and more than five times as high as those obtained with the batch process.

Thermo- and mesophilic aerobic batch biodegradation of high-strength distillery wastewater (potato stillage)--utilisation of main carbon sources.

The aim of the study was to ascertain the extent to which temperature influences the utilisation of main carbon sources (reducing substances determined before and after hydrolysis, glycerol and organic acids) by a mixed culture of thermo- and mesophilic bacteria of the genus Bacillus in the course of aerobic batch biodegradation of potato stillage, a high-strength distillery effluent (COD=51.88 g O(2)/l). The experiments were performed at 20, 30, 35, 40, 45, 50, 55, 60 and 63 degrees C, at pH 7, in a 5l working volume stirred-tank bioreactor (Biostat B, B. Braun Biotech International) with a stirrer speed of 550 rpm and aeration at 1.6 vvm. Particular consideration was given to the following issues: (1) the sequence in which the main carbon sources in the stillage were assimilated and (2) the extent of their assimilation achieved under these conditions.

Utilization and biodegradation of starch stillage (distillery wastewater)

Stillage (distillery wastewater) is the main by-product originating in distilleries, and its volume is approximately 10 times that of ethanol produced. It is not surprising that the utilization of the stillage raises serious problems, and that many attempts have been made all over the world to solve them. In Poland most of the ethanol (about 90 percent) is produced from starch-based feedstocks, i.e. grains and potatoes. Starch feedstocks are widely used for spirit production also in other European countries, as well as outside Europe. The manuscript provides an overview of global fuel ethanol production and information on methods used for starch-based stillage biodegradation and utilization. The methods presented in this paper have been classified into two major groups. One of these includes the mode of utilizing starch stillage, the other one comprises methods, both aerobic and anaerobic, by which the stillage can be biodegraded.

Effect of temperature on the efficiency of the thermo- and mesophilic aerobic batch biodegradation of high-strength distillery wastewater (potato stillage).

The objective of the study was to assess the effect of temperature on the extent of aerobic batch biodegradation of potato stillage with a mixed culture of bacteria of the genus Bacillus. The experiments were performed in a 5-l stirred-tank reactor at 20, 30, 35, 40, 45, 50, 55, 60, 63 and 65 degrees C with the pH of 7. Only at 65 degrees C, no reduction in chemical oxygen demand (COD) was found to occur. Over the temperature range of 20-63 degrees C, the removal efficiency was very high (with an extent of COD reduction following solids separation that varied between 77.57% and 89.14% after 125 h). The process ran at the fastest rate when the temperature ranged from 30 to 45 degrees C; after 43 h at the latest, COD removal amounted to 90% of the final removal efficiency value obtained for the process. At 20, 55, 60 and 63 degrees C, a 90% removal was attained after 80 h. Two criteria were proposed for the identification of the point in time when the process is to terminate. One of these consists in maximising the product of the extent of COD reduction and the extent of N-NH4 content reduction. The other criterion is a simplified one and involves the search for the minimal value of N-NH4 concentration.

Aerobic biodegradation of potato slops under moderate thermophilic conditions: effect of pollution load.

The effect of the pollutant load on the efficiency of aerobic biodegradation of potato slops with a mixed population of thermo- and mesophilic bacteria of the genus Bacillus was examined. Batch biodegradation processes were carried out at 45 degrees C, using slops with the initial chemical oxygen demand (COD) totalling 11.3, 18.0, 42.6, 58.0 and 74.0 g O2/l. The extent of COD removal ranged from 80.4% (with COD of 11.3 g O2/l) to 88.7% (with COD of 58.0 g O2/l). With potato slops of higher initial COD levels (58.0 and 74.0 g O2/l), the first 24h of growth were characterised by a deficiency of oxygen and a considerable rise in the content of acetic acid, which was then removed. In the first 48 h of the process, irrespective of the initial COD level, the biodegradation of the pollutants removed in the course of the entire process exceeded 91%. The rate of COD removal calculated for that period was a linearly increasing function of the initial pollution load.

Biodegradation of potato slops from a rural distillery by thermophilic aerobic bacteria.

A study has been made of thermophilic aerobic biodegradation of the liquid fraction of potato slops (distillation residue) from a rural distillery. The COD of this fraction ranged from 49 to 104 g O2/l, the main contributions to the COD coming from organic acids, reducing substances, and glycerol. It was found that biodegradation could be divided into the following stages: organic acids were removed first, followed by reducing substances and glycerol. The extent of removal varied according to the process temperature. At 50 degrees C, acetic and malic acids were removed completely, but the amount of isobutyric acid increased. At 60 degrees C, organic acid removal ranged from 51.2% (isobutyric acid) to 99.6% (lactic acid). Removals of glycerol and reducing substances were 86.2% and 87.4%, respectively. COD reduction was also temperature dependent, the highest removal efficiency (76.7%) being achieved at 60 degrees C. Dissolved oxygen may have limited the biodegradation process, as indicated by the DOT-versus-time profile.