Influence of Varying Concentrations of Epoxy, Rice Husk, Al2O3, and Fe2O3 on the Properties of Brake Friction Materials Prepared Using Hand Layup Method.

Brake friction materials (BFMs) have a critical role in ensuring the safety as well as the reliability of automotive braking systems. However, traditional BFMs, typically made from asbestos, are associated with environmental and health concerns. Therefore, this results in a growing interest in developing alternative BFMs that are eco-friendly, sustainable, and cost-effective. This study investigates the effect of varying concentrations of epoxy, rice husk, alumina (Al2O3), and iron oxide (Fe2O3) on the mechanical and thermal properties of BFMs prepared using the hand layup method. In this study, the rice husk, Al2O3, and Fe2O3 were filtered through a 200-mesh sieve. Note that the BFMs were fabricated using different combinations and concentrations of the materials. Their mechanical properties, such as density, hardness, flexural strength, wear resistance, and thermal properties, were investigated. The results suggest that the concentrations of the ingredients significantly influence the mechanical and thermal properties of the BFMs. A specimen made from epoxy, rice husk, Al2O3, and Fe2O3 with concentrations of 50 wt.%, 20 wt.%, 15 wt.%, and 15 wt.%, respectively, produced the best properties for BFMs. On the other hand, the density, hardness, flexural strength, flexural modulus, and wear rate values of this specimen were 1.23 g/cm3, 81.2 Vickers (HV), 57.24 MPa, 4.08 GPa, and 8.665 × 10-7 mm2/kg. In addition, this specimen had better thermal properties than the other specimens. These findings provide valuable insights into developing eco-friendly and sustainable BFMs with suitable performance for automotive applications.

Characterization of PLA/PCL/Nano-Hydroxyapatite (nHA) Biocomposites Prepared via Cold Isostatic Pressing.

Hydroxyapatite has the closest chemical composition to human bone. Despite this, the use of nano-hydroxyapatite (nHA) to produce biocomposite scaffolds from a mixture of polylactic acid (PLA) and polycaprolactone (PCL) using cold isostatic pressing has not been studied intensively. In this study, biocomposites were created employing nHA as an osteoconductive filler and a polymeric blend of PLA and PCL as a polymer matrix for prospective usage in the medical field. Cold isostatic pressing and subsequent sintering were used to create composites with different nHA concentrations that ranged from 0 to 30 weight percent. Using physical and mechanical characterization techniques such as Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), and density, porosity, tensile, and flexural standard tests, it was determined how the nHA concentrations affected the biocomposite's general properties. In this study, the presence of PLA, PCL, and nHA was well identified using FTIR, XRD, and SEM methods. The biocomposites with high nHA content showed intense bands for symmetric stretching and the asymmetric bending vibration of PO43-. The incorporation of nHA into the polymeric blend matrix resulted in a rather irregular structure and the crystallization became more difficult. The addition of nHA improved the density and tensile and flexural strength of the PLA/PCL matrix (0% nHA). However, with increasing nHA content, the PLA/PCL/nHA biocomposites became more porous. In addition, the density, flexural strength, and tensile strength of the PLA/PCL/nHA biocomposites decreased with increasing nHA concentration. The PLA/PCL/nHA biocomposites with 10% nHA had the highest mechanical properties with a density of 1.39 g/cm3, a porosity of 1.93%, a flexural strength of 55.35 MPa, and a tensile strength of 30.68 MPa.

Characterization of PLA/PCL/Green Mussel Shells Hydroxyapatite (HA) Biocomposites Prepared by Chemical Blending Methods.

Recently, there has been an increase in the number of studies conducted on the process of developing hydroxyapatite (HA) to use in biocomposites. HA can be derived from natural sources such as bovine bone. The HA usage obtained from green mussel shells in biocomposites in this study will be explored. The research goal is to investigate the composition effect of biomaterials derived from polycaprolactone (PCL), polylactic acid (PLA), as well as HA obtained from green mussel shells with a chemical blending method on mechanical properties and degradation rate. First, 80 mL of chloroform solution was utilized to immerse 16 g of the PLA/PCL mixture with the ratios of 85:15 and 60:40 for 30 min. A magnetic stirrer was used to mix the solution for an additional 30 min at a temperature and speed of 50 °C and 300 rpm. Next, the hydroxyapatite (HA) was added in percentages of 5%, 10%, and 15%, as well as 20% of the PLA/PCL mixture's total weight. It was then stirred for 1 h at 100 rpm at 65 °C to produce a homogeneous mixture of HA and polymer. The biocomposite mixture was then added into a glass mold as per ASTM D790. Following this, biocomposite specimens were tested for their density, biodegradability, and three points of bending in determining the effect of HA and polymer composition on the degradation rate and mechanical properties. According to the findings of this study, increasing the HA and PLA composition yields a rise in the mechanical properties of the biocomposites. However, the biocomposite degradation rate is increasing.

An Experimental Investigation into Mechanical and Thermal Properties of Hybrid Woven Rattan/Glass-Fiber-Reinforced Epoxy Composites.

The investigation of hybrid, woven, natural fiber-reinforced polymer composites as a substitute reinforcement for fiber polymer composites has recently caught the interest of academics, industry, and researchers. Woven, natural fiber composites have been implemented in many different applications, including parts for automobiles, household items, flooring, aerospace, and ballistic materials. Therefore, this research seeks to establish the thermal and mechanical characteristics of composites made from rattan strips (RS) and glass fiber (GF)-reinforced epoxy resin (ER). Other than that, the impact of layering configurations with respect to the thermal and mechanical characteristics of the RS and GF will be determined. Hand lay-up and a hydraulic press machine produce hybrid, woven RS and GF laminates. The hybrid composite's mechanical properties will be investigated using impact, tensile, and flexural tests. The hybrid woven of the GF/RS/RS/RS/GF composite sequence demonstrated the highest mechanical properties in comparison to other sequences. The increase from one to three layers of RS in the core layer of GF hybrid composites enhanced the flexural, impact, and tensile properties. In addition, the hybridization of rattan and GF is more thermally stable, as recorded by the high decomposition temperature. As a finding of the research, the woven RS and GF hybrid is a potential material for automotive applications such as car bumpers, for example.

Investigating the Effect of PCL Concentrations on the Characterization of PLA Polymeric Blends for Biomaterial Applications.

Polylactic acid (PLA) and polycaprolactone (PCL) are synthetic polymers that are extensively used in biomedical applications. However, the PLA/PCL blend produced by ball milling, followed by pressure compaction and sintering, has not been extensively explored. The goal of this research is to investigate the effect of the composition of biomaterials derived from PLA and PCL prepared by ball milling, followed by pressure compaction and sintering, on mechanical and physical properties. PCL and PLA with various concentrations were blended utilizing a ball milling machine for 2 h at an 80-rpm rotation speed. The obtained mixture was placed in a stainless steel 304 mold for the compacting process, which uses a pressure of 30 MPa to create a green body. The sintering procedure was carried out on the green body created at 150 °C for 2 h using a digital oven. The obtained PLA/PCL blend was tested using Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Scanning electron microscopy (SEM), density, porosity, and three-point bending. Following the interaction between PCL and PLA in the PLA/PCL blend, the FTIR spectra and XRD diffractograms obtained in this work revealed a number of modifications in the functional groups and crystal phase. The 90PLA specimen had the best mechanical properties, with a maximum force and displacement of 51.13 N and 7.21 mm, respectively. The porosity of the PLA/PCL blend decreased with increasing PLA concentration so that the density and flexural properties of the PLA/PCL blend increased. The higher PCL content decreased the stiffness of the PLA molecular chain, consequently reducing its flexural properties.

Synthesis and Characterization of Calcium Carbonate Obtained from Green Mussel and Crab Shells as a Biomaterials Candidate.

Green mussel and crab shells are natural sources of CaCO3, which is widely used as a bioceramic for biomedical applications, although they are commonly disposed of in landfills. The improper disposal of green mussel and crab shells can cause environmental pollution, reducing the quality of life in the community. Many studies have reported the preparation of CaCO3 from green mussels and crab shells. However, there are limited studies comparing the characteristics, including the crystal phase obtained, weight percentage (%) of crystal, crystal size, crystal system, and elemental composition of CaCO3 from green mussel shells, crab shells, and commercial CaCO3. The objective of this research was to compare the calcium carbonate properties formed from green mussel (PMS) and crab (PCS) shells to commercial CaCO3. Green mussel and crab shells were crushed to powder and were calcined at 900 °C for 5 h. Precipitated Calcium Carbonate (PCC) was synthesized from calcined green mussel and crab shells using a solution of 2M HNO3, NH4OH, and CO2 gas. The effect of setting parameters on the synthesized product was analyzed using XRD and SEM-EDX methods. This study shows that the chemical composition of PMS is nearly identical to that of commercial CaCO3, where no contaminants were identified. In contrast, PCS has N components other than Ca, C, and O. Furthermore, the predominance of the vaterite crystal phases in PMS and PCS, with respective weight percentages of 91.2% and 98.9%, provides a benefit for biomaterial applications. The crystallite sizes of vaterite in PMS, PCS, and calcite in commercial CaCO3 are 34 nm, 21 nm, and 15 nm, respectively.

The Influence of Filler Loading and Alkaline Treatment on the Mechanical Properties of Palm Kernel Cake Filler Reinforced Epoxy Composites.

The manufacturing of materials, in conjunction with green technology, emphasises the need to employ renewable resources to ensure long-term sustainability. Re-exploring renewable elements that can be employed as reinforcing materials in polymer composites has been a major endeavour. The research goal is to determine how well palm kernel cake filler (PKCF) performs in reinforced epoxy composites. In this study, PKCF with 100 mesh was mixed with epoxy resin (ER) in various ratios ranging from 10% to 40% by weight. Hand lay-up with an open mould is proposed as a method for fabricating the specimen test. Surface modification of PKCF with varying concentrations of NaOH (5 wt.% and 10 wt.%) will be contrasted with the untreated samples. Using Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC), the effect of alkaline treatment will be examined. The tensile and maximum flexural strength of the untreated PKCF/ER composite were determined in this work, with a 30 wt.% of PKCF having the highest tensile strength of 31.20 MPa and the highest flexural strength of 39.70 MPa. The tensile and flexural strength were reduced to 22.90 MPa and 30.50 MPa, respectively, when the filler loading was raised to 40 wt.%. A 5 wt.% alkali treatment for 1 h improved the composites' mechanical characteristics. Lastly, an alkali treatment can aid in the resolution of the problem of inadequate matrix and filler interaction. Alkaline treatment is a popular and effective method for reducing the hydroxyl group in fillers and, thus, improving interfacial bonding. Overall, palm kernel cake is a promising material used as a filler in polymer composites.

Potentiality of Utilizing Woven Pineapple Leaf Fibre for Polymer Composites.

Pineapple leaf fibre (PALF) is one of the natural fibres with the highest tensile strength and cellulose content. This has led to the investigation of the application of short, long, random mats, and unidirectional types as reinforcement agents, but there is limited study on the usage of woven PALF in composites. Therefore, this study aims to investigate the potential of this woven PALF in reinforcing epoxy resin (ER) composite as well as the effect of layering numbers and fibre orientations on the mechanical properties of the product. This involved using hand lay-up and press moulding with a hydraulic machine to produce the composite and specimen test while 2, 3, and 4 layers of woven PALF were used as the layering number parameter. Moreover, the warp and weft direction of the woven PALF were used to simulate the effect of fibre orientation in composites. The findings showed that the 3-layer woven PALF performed better in terms of tensile and flexural properties than the other layers. It was also discovered that the orientation of the composite with warp direction is slightly higher than the weft direction. Furthermore, the scanning electron microscopic (SEM) method was applied to analyse the tensile fracture of the composites and the results showed that the interfacial adhesion of the 3-layer woven PALF successfully transferred the load to the epoxy resin matrix due to its reinforcement role in composites.

Biodegradation of Polylactic Acid-Based Bio Composites Reinforced with Chitosan and Essential Oils as Anti-Microbial Material for Food Packaging.

This study aims to produce and investigate the potential of biodegradable Polylactic Acid (PLA)-based composites mixed with chitosan and Turmeric Essential Oil (TEO) as an anti-microbial biomaterial. PLA has good barrier properties for moisture, so it is suitable for use as a raw material for making packaging and is included in the GRAS (Generally Recognized As Safe). Chitosan is a non-toxic and antibacterial cationic polysaccharide that needs to be improved in its ability to fight microbes. TEO must be added to increase antibacterial properties due to a large number of hydroxyl (-OH) and carbonyl functional groups. The samples were prepared in three different variations: 2 g of chitosan, 0 mL TEO and 0 mL glycerol (Biofilm 1), 3 g of chitosan, 0.3 mL TEO and 0.5 mL of glycerol (Biofilm 2), and 4 g of chitosan, 0.3 of TEO and 0.5 mL of glycerol (Biofilm 3). The final product was characterized by its functional group through Fourier transform infrared (FTIR); the functional groups contained by the addition of TEO are C-H, C=O, O-H, and N-H with the extraction method, and as indicated by the emergence of a wide band at 3503 cm-1, turmeric essential oil interacts with the polymer matrix by creating intermolecular hydrogen bonds between their terminal hydroxyl group and the carbonyl groups of the ester moieties of both PLA and Chitosan. Thermogravimetric analysis (TGA) of PLA as biofilms, the maximum temperature of a biofilm was observed at 315.74 °C in the variation of 4 g chitosan, 0.3 mL TEO, and 0.5 mL glycerol (Biofilm 3). Morphological conditions analyzed under scanning electron microscopy (SEM) showed that the addition of TEO inside the chitosan interlayer bound chitosan molecules to produce solid particles. Chitosan and TEO showed increased anti-bacterial activity in the anti-microbial test. Furthermore, after 12 days of exposure to open areas, the biofilms generated were able to resist S. aureus and E. coli bacteria.