Highly-Tunable Polymer/Carbon Nanotubes Systems: Preserving Dispersion Architecture in Solid Composites via Rapid Microfiltration.

This research presents a new fabrication method for tailoring polymer/carbon nanotube (CNT) nanostructures with controlled architecture and composition. The CNTs are finely dispersed in polymeric latex, that is, polyacrylate, via ultrasonication, followed by a microfiltration process. The latter step allows preserving the homogeneous dispersion structure in the resulting solid nanocomposite. The combination of microfiltration and proper choice of the polymer latex, particle size, and composition allows the design of complex nanostructures with tunable properties, for example, porosity and mechanical properties. An important attribute of this methodology is the ability to tailor any desired composition of polymer-CNT systems, that is, nanotube content can practically vary anywhere between 0 to 100 wt %. Thus, for the first time, a given polymer/CNT system is studied over the entire CNTs composition, resembling two-phase polymer blends. The polyacrylate in these systems exhibits a structural transition from a continuous matrix (nanocomposite) to segregated domains dispersed within a porous CNTs network. An analogy of this structural transition to phase inversion phenomena in two-phase polymer blends is suggested. The resulting polyacrylate/CNT layers exhibit a percolation threshold as low as 0.04 wt %. Additionally, these nanomaterials show low total reflectance values throughout the visible, NIR and SWIR spectrum at a CNT content as low as 1 wt %, demonstrating their potential applicability for optical devices.

Self-assembly of pluronic block copolymers in aqueous dispersions of single-wall carbon nanotubes as observed by spin probe EPR.

The self-assembly of Pluronic block copolymers in dispersions of single-wall carbon nanotubes (SWNT) was investigated by spin probe electron paramagnetic resonance (EPR) spectroscopy. Nitroxide spin labeled block copolymers derived from Pluronic L62 and P123 were introduced in minute amounts into the dispersions. X-band EPR spectra of the SWNT dispersions and of native polymer solutions were measured as a function of temperature. All spectra, below and above the critical micelle temperature (CMT), were characteristic of the fast limit motional regime. The temperature dependence of the 14N isotropic hyperfine coupling, aiso, and the rotational correlation time, tauc, were determined. It was observed that, below the CMT, EPR does not distinguish between chains adsorbed on SWNT and free chains. Above CMT, substantial differences were observed: in the native solution, the Pluronics spin labels experience only one environment, Sm, assigned to spin labels in the corona of the Pluronic micelle, whereas in the SWNT dispersions, in addition to Sm, a second population of nonaggregated, individual chains, Si, is observed. The relative amounts of Sm and Si were found to depend on the relative concentrations of the Pluronic and SWNT. Furthermore, the aggregates formed in the SWNT dispersions do not show the typical increase in chain-end mobility as a function of temperature, observed in the post-CMT regime of the native Pluronic solutions. This suggests a larger dynamical coupling among aggregated chains in the presence of the SWNT as compared to the native micelles. The overall findings are consistent with the formation of a new type of aggregates, composed of a SWNT-polymer hybrid.

Aggregation and self-assembly of amphiphilic block copolymers in aqueous dispersions of carbon nanotubes.

The self-assembly (SA) of amphiphilic block copolymers (poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide)) was investigated in dispersions of single-walled and multiwalled carbon nanotubes (SWNT and MWNT, respectively) as a function of temperature. Differential scanning calorimetry (DSC) was used for characterization of the thermal behavior of the combined polymers-nanostructures system, and spin-probe electron paramagnetic resonance (EPR) was employed for probing the local dynamic and polarity of the polymer chains in the presence of nanostructures. It was found that SWNT and MWNT modify the temperature, enthalpy, and dynamic behavior of polymer SA. In particular, SWNT were found to increase the cooperativity of aggregating chains and dominate aggregate dynamics. MWNT reduced the cooperativity, while colloidal carbon black additives, studied for comparison, did not show similar effects. The experimental observations are consistent with the suggestion that dimensional matching between the characteristic radius of the solvated polymer chains and the dimensions of additives dominate polymer SA in the hybrid system.

Selective dispersion of single-walled carbon nanotubes in the presence of polymers: the role of molecular and colloidal length scales.

Dimensionality is known to play a key role in the solution behavior of nano- and mesoparticles. In particular, the shape and the range of the attractive van der Waals interparticle potential are determined by the number of microscopic versus mesoscopic dimensions. For single-walled nanotubes (SWNTs), where two of the dimensions are nanoscopic and one is mesoscopic, the intertube attraction is relatively short ranged, albeit very steep. The very large attraction (compared to the thermal energy, K(b)T) among long SWNTs leads to aggregation at different levels and constitutes a major barrier for manipulation and utilization of SWNTs. This study demonstrates that it is possible to shape the intertube potential by decorating SWNTs with end-tethered polymers. In good solvent conditions for the polymers, entropic repulsion among the tethered chains generates a free energy barrier that prevents SWNTs from approaching the attractive part of the intertube potential. Consequentially, stable dispersions of individual, well separated SWNTs can be prepared. Investigation of different chain lengths and tethering densities of the polymers as well as the interparticle potentials for nanometric versus mesoscopic particles suggests that polymer-induced steric stabilization provides a generic method for separation of SWNTs from mixtures of colloidal species, as demonstrated experimentally.

Generic approach for dispersing single-walled carbon nanotubes: the strength of a weak interaction.

A generic noncovalent approach for dispersing high concentrations of individual single-walled carbon nanotubes (SWNT) in organic as well as aqueous solutions of synthetic block copolymers is presented. It is suggested that a weak, long-ranged entropic repulsion among polymer-decorated tubes acts as a barrier that prevents the tubes from approaching the attractive part of the intertube potential. The method opens a new route for utilization of block copolymers as compatibilizers for SWNT, improving the incorporation of de-agglomerated SWNT into target polymeric matrixes.