ABSTRACT
A wide band gap semiconductor power module can operate at higher voltages as compared with its traditional silicon counterpart. However, its insulating system undergoes stronger electric fields at the triple point between the ceramic substrate, the metallic tracks and the encapsulating polymer, which can dramatically reduce its lifespan. Here we report an original concept based on the local modification of the substrate properties to mitigate such electrical stress. Numerical simulations revealed its potential to reduce this constraint by up to 50%. This concept was realized by developing, through a practical approach, a novel substrate made of an AlN-based ceramic (material A) integrating a nanocomposite volume endowed with controlled properties and geometry. This approach implies first the spark plasma sintering of the AlN powder with additives (Y2O3, CaF2) to endow the material A with a very low electrical conductivity (σ) and high thermal conductivity (k). Graphene nanoplatelets (GNP) were incorporated within this material to fabricate a nanocomposite with a controlled σ anisotropy that otherwise reached a striking ratio of 106 at 20°C for 1.25 vol% GNP. Our approach secondly aimed at developing an effective process allowing to integrate this nanocomposite into the material A with a very high degree of reproducibility. It finally consisted in establishing the electrical contacts on the achieved substrate and encapsulating it for breakdown testing. The novel substrate enabled a mitigation of the electrical constraint by diminishing its intensity and shifting it from the triple point to a less constrained area. It already brought an improvement in breakdown voltage (VB) by 15% as compared to the traditional substrate, and revealed the potential for achieving higher VB as well. This work lays the foundation for the development of novel multifunctional ceramic-matrix composite substrates sought for power electronics as well as for other potential applications.
ABSTRACT
A new diagnostic tool to study dielectric barrier discharges (DBDs) at atmospheric pressure by local electrical measurements is introduced. The square ground electrode is divided into 64 square segments (3.44 mm side length) so as to measure the discharge currents and gas voltages with spatial resolutions, which allows a 2D mapping. The electrical measurement results are validated by a comparison with short exposure time photographs taken from the top view of the discharge cell. For this purpose, we changed the local discharge behavior by varying locally the gas gap and the barrier capacitance and also by using a gas flow. Then, in both situations, the breakdown voltage depends on the position, and the discharge current and gas voltage are different as well. The measurements performed for a planar DBD in nitrogen with admixed nitrous oxide gas show that even if the discharge operates in a diffuse regime, the discharge does not behave exactly homogeneously on the whole surface area. The resulting electrical parameters allow us to refine the understanding of planar DBDs. The discharge activity changes the gas composition and thus, the level of preionization in the direction of the gas flow. This influences the local breakdown voltage and thus, the discharge morphology and local power density on the surface. The use of this new electrical diagnostic tool will allow us to refine the analysis of the spatial development of the discharge. This work gives some clues to improve the spatial resolution of this tool in the future.
