ABSTRACT
Materials with high barrier properties against oxygen are required for the packaging of many sensitive foods. Since commodity polymers lack these properties, additional barrier materials are used in plastic-based barrier packaging. These are usually more expensive than commodity polymers and, in higher fractions, also make recycling more difficult. Current developments, therefore, aim at barrier layers that are as thin as possible but retain the barrier properties. One approach is to incorporate nanoparticles into these layers. In this study, the barrier properties of nanocomposite coatings, consisting of unmodified polyvinyl alcohol (PVA), and dispersed stick-shaped halloysite (Hal) or platelet-shaped montmorillonite (MMT) silicate nanoparticles, were investigated. The PVA was dissolved in aqueous nanoparticle dispersions, which were prepared by mechanical shearing, to produce the so-called "nanolacquer." Nanolacquers with nanoparticle concentrations of 7, 30, and 47 vol% with respect to PVA were applied in a single process step with k-bar on a polypropylene substrate film. The integration of 30 vol% platelet-shaped MMT enhances the barrier performance in comparison to pure PVA by a factor of 12 and 17 for oxygen and helium, respectively. Scanning electron microscopy (SEM) shows a homogeneous distribution and a parallel alignment of the nanoparticles within the coated layer. An increase in the crystallinity of PVA was observed due to the nanoparticle integration as demonstrated by x-ray diffraction (XRD) measurements. The investigation by Fourier transform infrared (FTIR) spectroscopy and the activation energy of the permeation coefficient indicate an interaction between the nanoparticles and the PVA. The theoretically calculated values for barrier enhancement accord well with the experimental values, which emphasizes that the gas barrier improvement for oxygen and helium is mainly dominated by the tortuous path effect.
ABSTRACT
Over the last two decades, organic photovoltaic (OPV) devices have seen their efficiency increase, while long-term stability and upscaling have been demonstrated for first-generation modules. Since the maturity level of this technology has now improved, techniques for rapid quality control have become relevant. Imaging techniques such as photo- and electroluminescence have already been used for this purpose. However, defects could only be localized either in the active layer or in interface layers, without being able to distinguish between defects located in the ETL from those within the HTL. Here, we present a simple method to unambiguously discriminate between ETL and HTL defects. Furthermore, we demonstrate the strong impact of HTL thickness on the detected photoluminescence signal. Our approach will help avoid misinterpretations in luminescence experiments and gain an understanding of device failure during processing or aging.
ABSTRACT
Organic photovoltaic (OPV) devices and other organic electronics have the promise to provide lightweight, flexible alternatives to traditional rigid semiconductor technologies. However, organic electronics often degrade rapidly upon exposure to oxygen, water, light, and combinations thereof, as well as upon exposure to elevated temperatures. This requires the use of high gas barrier packaging in order for devices to have operational lifetimes on the order of years. To meet the challenge of transparent high gas barrier materials which maintain the flexibility of organic optoelectronics, many different materials and encapsulation schemes have been developed including the lamination of devices between flexible multi-layer barrier films. Because of their excellent barrier properties, these materials often require specialized testing for permeation measurements which evaluate materials independently. In this work, we demonstrate the use of an optical calcium test, which uses a sample geometry that closely mimics an OPV device, to evaluate a complete encapsulation scheme and to elucidate the relative importance of different permeation pathways. Using an encapsulation scheme of laminating a device between two multi-layer barrier films using an adhesive, measurements were made for water vapor permeation through the barrier film, the bulk adhesive, and along the adhesive-to-barrier film interface. The results show that the combined lateral permeation, including through the bulk adhesive and along the adhesive-to-barrier film interface, can constitute over 50% of the total permeation for small devices (4.5 cm × 4.5 cm). The adhesive-to-barrier film interface was also found to be a very important pathway as it was deemed responsible for more permeation than the bulk adhesive. The technique was also used to evaluate encapsulation design variables such as the effects of adhesive thickness and surface treatments on the lateral water permeation. We demonstrate that decreasing the adhesive thickness leads to a decrease in the lateral water permeation.
