Bidirectional bionic limbs: a perspective bridging technology and physiology.

Precise control of bionic limbs relies on robust decoding of motor commands from nerves or muscles signals and sensory feedback from artificial limbs to the nervous system by interfacing the afferent nerve pathways. Implantable devices for bidirectional communication with bionic limbs have been developed in parallel with research on physiological alterations caused by an amputation. In this perspective article, we question whether increasing our effort on bridging these technologies with a deeper understanding of amputation pathophysiology and human motor control may help to overcome pressing stalls in the next generation of bionic limbs.

Design of experiment evaluation of sputtered thin film platinum surface metallization on alumina substrate for implantable conductive structures.

Reliability and reproducibility of implants and their fabrication are highly depending on the assembly and packaging procedures. Individual fabrication skills like soldering introduce inaccuracies and should be avoided as much as possible. Screen printing is often utilized for the metallization of ceramics. Using platinum/gold (Pt/Au) paste liquidus diffusion leads to a low adhesion strength of the Pt/Au pads after soldering. As an alternative, sputtering of thin film surface metallization was investigated. However, this alternative comes with a huge amount of different layer and parameter setups. In order to keep the amount of experiments and data acquisition in a reasonable magnitude, the Design of Experiment (DoE) evaluation displays a powerful tool. We found an optimal layer setup that maximizes the adhesion strength of the layer, while simultaneously minimizing the sheet resistance and removing the dependency of soldering time.

Investigations on different epoxies for electrical insulation of microflex structures.

The microflex interconnection (MFI) technique is often used to connect electrically and mechanically thin film ribbons or electrodes with a solid substrate like screen printed ceramics. For stabilization reasons epoxy is used to fix the MFI structure. As epoxy tends to form cracks when surrounded by water or electrolytes we are eager to find an epoxy which provides sufficient insulation between the single channels of the MFI structure also in a moist surrounding. Therefore we designed a device to investigate the insulating properties of different epoxies (Uhu Plus Endfest 300, Epo-Tek 353ND and 353ND-T) immersed in saline solution. For comparison reasons we use as well only silicone rubber (Nusil MED-1000) instead of epoxy. We performed the experiment for 23 weeks at 60 °C, which corresponds to 26 months at body temperature. The epoxy of preference is the Epo-Tek 353ND-T as it develops no failures and insulates all channel pairs of the MFI structures electrically over the whole period of experiment.

Mechanical deformation of thin film platinum under electrical stimulation.

Thin-film-based electrodes used to interact with nervous tissue often fail quickly if used for electrical stimulation, impairing their translation into long-term clinical applications. We initiated investigations about the mechanical load on thin-film electrodes caused by the fact of electrical stimulation. Platinum electrodes of Ø 300µm on a polyimide carrier were subjected to approximately 50 000 asymmetrical, biphasic stimulation pulses in vitro. The electrode's surface was investigated optically by means of white-light interferometry. The structural expansion for the metallic surface subjected to stimulation was measured to reach roughly 30%. The study points towards a failure mechanism of thin-films being of mechanical nature, inherent to the unavoidable electrochemical processes involved (change in lattice constants) during electrical stimulation at the electrode's surface. Based on further scientific facts, we set 3 hypotheses for the exact mechanisms involved in the failure of thin-films used for electrical stimulation, opening a new door for research and improvement of novel neuroprosthetic devices.