SBR treatment of tank truck cleaning wastewater: sludge characteristics, chemical and ecotoxicological effluent quality.

A lab-scale activated sludge sequencing batch reactor (SBR) was used to treat tank truck cleaning (TTC) wastewater with different operational strategies (identified as different stages). The first stage was an adaptation period for the seed sludge that originated from a continuous fed industrial plant treating TTC wastewater. The first stage was followed by a dynamic reactor operation based on the oxygen uptake rate (OUR). Thirdly, dynamic SBR control based on OUR treated a daily changing influent. Lastly, the reactor was operated with a gradually shortened fixed cycle. During operation, sludge settling evolved from nearly no settling to good settling sludge in 16 days. The sludge volume index improved from 200 to 70 mL gMLSS-1 in 16 days and remained stable during the whole reactor operation. The average soluble chemical oxygen demand (sCOD) removal varied from 87.0% to 91.3% in the different stages while significant differences in the food to mass ratio were observed, varying from 0.11 (stage I) to 0.37 kgCOD.(kgMLVSS day)-1 (stage III). Effluent toxicity measurements were performed with Aliivibrio fischeri, Daphnia magna and Pseudokirchneriella subcapitata. Low sensitivity of Aliivibrio was observed. A few samples were acutely toxic for Daphnia; 50% of the tested effluent samples showed an inhibition of 100% for Pseudokirchneriella.

Aeration control strategies to stimulate simultaneous nitrification-denitrification via nitrite during the formation of aerobic granular sludge.

In this study, a sequencing batch reactor (SBR), treating synthetic wastewater (COD/N = 5), was operated in two stages. During stage I, an aeration control strategy based on oxygen uptake rate (OUR) was applied, to accomplish nitrogen removal via nitrite >80%. In stage II, the development of aerobic granular sludge (AGS) was examined while two aeration control strategies (OUR and pH slope) maintained the nitrite pathway and optimized the simultaneous nitrification-denitrification (SND) performance. Stimulation of slow-growing organisms, (denitrifying) polyphosphate-accumulating organisms (D)PAO and (denitrifying) glycogen-accumulating organisms (D)GAO leads to full granulation (at day 200, SVI10 = 47.0 mL/g and SVI30 = 43.1 mL/g). The average biological nutrient removal efficiencies, for nitrogen and phosphorus, were 94.6 and 83.7%, respectively. Furthermore, the benefits of an increased dissolved oxygen concentration (1.0-2.0 mg O2/L) were shown as biomass concentrations increased with approximately 2 g/L, and specific ammonium removal rate and phosphorus uptake rate increased with 33 and 44%, respectively. It was shown that the combination of both aeration phase-length control strategies provided an innovative method to achieve SND via nitrite in AGS.

Formation of aerobic granular sludge during the treatment of petrochemical wastewater.

In this study, petrochemical wastewater from the port of Antwerp was used for the development of aerobic granular sludge. Two different reactor setups were used, (1) a completely aerated sequencing batch reactor (SBRae) with a feast/famine regime and (2) a sequencing batch reactor operated with an anaerobic feast/aerobic famine strategy (SBRan). The seed sludge showed poor settling characteristics with a sludge volume index (SVI) of 285mL.gMLSS-1 and a median particle size by volume of 86.0µm±1.9µm. In both reactors, granulation was reached after 30days with a SVI of 71mL.gMLSS-1 and median granule size of 264.7µm in SBRan and a SVI of 56mL.gMLSS-1 and median granule size of 307.4µm in SBRae. The chemical oxygen demand (COD) and dissolved organic carbon (DOC) removal was similar in both reactors and above 95%. The anaerobic DOC uptake increased from 0.13% to 43.2% in 60days in SBRan.

The effect of the feeding pattern of complex industrial wastewater on activated sludge characteristics and the chemical and ecotoxicological effluent quality.

Research has demonstrated that the feeding pattern of synthetic wastewater plays an important role in sludge characteristics during biological wastewater treatment. Although considerable research has been devoted to synthetic wastewater, less attention has been paid to industrial wastewater. In this research, three different feeding strategies were applied during the treatment of tank truck cleaning (TTC) water. This industry produces highly variable wastewaters that are often loaded with hazardous chemicals, which makes them challenging to treat with activated sludge (AS). In this study, it is shown that the feeding pattern has a significant influence on the settling characteristics. Pulse feeding resulted in AS with a sludge volume index (SVI) of 68 ± 15 mL gMLSS-1. Slowly and continuously fed AS had to contend with unstable SVI values that fluctuated between 100 and 600 mL gMLSS-1. These fluctuations were clearly caused by the feeding solution. The obtained settling characteristics are being supported by the microscopic analysis, which revealed a clear floc structure for the pulse fed AS. Ecotoxicological effluent assessment with bacteria, Crustacea and algae identified algae as the most sensitive organism for all effluents from all different reactors. Variable algae growth inhibitions were measured between the different reactors. The chemical and ecotoxicological effluent quality was comparable between the reactors.

The sequencing batch reactor as an excellent configuration to treat wastewater from the petrochemical industry.

In the present study, the influence of a changing feeding pattern from continuous to pulse feeding on the characteristics of activated sludge was investigated with a wastewater from the petrochemical industry from the harbour of Antwerp. Continuous seed sludge, adapted to the industrial wastewater, was used to start up three laboratory-scale sequencing batch reactors. After an adaptation period from the shift to pulse feeding, the effect of an increasing organic loading rate (OLR) and volume exchange ratio (VER) were investigated one after another. Remarkable changes of the specific oxygen uptake rate (sOUR), microscopic structure, sludge volume index (SVI), SVI30/SVI5 ratio, and settling rate were observed during adaptation. sOUR increased two to five times and treatment time decreased 43.9% in 15 days. Stabilization of the SVI occurred after a period of 20 days and improved significantly from 300 mL·g-1 to 80 mL·g-1. Triplication of the OLR and VER had no negative influence on sludge settling and effluent quality. Adaptation time of the microorganisms to a new feeding pattern, OLR and VER was relatively short and sludge characteristics related to aerobic granular sludge were obtained. This study indicates significant potential of the batch activated sludge system for the treatment of this industrial petrochemical wastewater.

Performance of aerobic nitrite granules treating an anaerobic pre-treated wastewater originating from the potato industry.

In this study nitrogen removal via nitrite >80% was achieved after approximately 80days in a sequencing batch reactor (SBR) treating pre-treated industrial wastewater originating from the potato industry. Thereafter, SBR performance was investigated during the formation of aerobic nitrite granules (ANG). The first granules appeared after 26days leading to full granulation after 64days. ANG showed excellent settling properties, as the Sludge Volume Index (SVI) went down to 16mL/g and a SVI10/SVI30=1 was obtained. qPCR analysis showed that slow growing organisms, especially polyphosphate accumulating organisms (PAO) were stimulated by an anaerobic feeding strategy. The average nitrogen removal was 95.3% over the entire operational period, and it mainly followed the "nitrite-route". Moreover, with ANG also phosphorus removal efficiencies up to 65.7% could be achieved. However, it has to be mentioned that nitrous oxide was an important denitrification product, which implies some environmental concerns.

Evaluation of acute ecotoxicity removal from industrial wastewater using a battery of rapid bioassays.

The present study compares conventional wastewater treatment technologies (coagulation-flocculation and activated sludge) and powdered activated carbon (PAC) treatment for the removal of acute ecotoxicity from wastewater generated by tank truck cleaning (TTC) processes. Ecotoxicity was assessed with a battery of four commercially available rapid biological toxicity testing systems, verified by the US Environmental Protection Agency. Chemical coagulation-flocculation of raw TTC wastewater had no impact on the inhibition of the bioluminescence by Vibrio fischeri (BioTox assay). Subsequent biological treatment with activated sludge without PAC resulted in BioTox inhibition-free effluent (<10% inhibition). In contrast, activated sludge treatment without PAC produced an effluent that significantly inhibited (>50%) (i) the bioluminescence by Photobacterium leiognathi (ToxScreen³ test kit), (ii) the photosynthesis by the green algae Chlorella vulgaris (LuminoTox SAPS test kit), and (iii) the particle ingestion by the crustacean Thamnocephalus platyurus (Rapidtoxkit test kit). The lowest inhibition was measured after activated sludge treatment with the highest PAC dose (400 mg/L), demonstrating the effectiveness of PAC treatment for ecotoxicity removal from TTC wastewater. In conclusion, the combination of bioassays applied in the present study represents a promising test battery for rapid ecotoxicty assessment in wastewater treatment.