Construction of hydrophobic fire retardant coating on cotton fabric using a layer-by-layer spray coating method.

Multifunctional cotton fabric was prepared through a two-step layer-by-layer spray coating method, where the first layer of the coating comprising chitosan and ammonium phytate provided fire retardancy, and the second one with PDMS-ZnO composite imparted hydrophobicity to the fabric. A molecular dynamics (MD) simulation study was carried out to calculate interfacial adhesion of different components of the coating, based on which the sequencing of the coating layers was determined and used to prepare coated samples. The coated fabric demonstrated a significant improvement in fire retardancy through an increase in LOI from 18 % in control to 30 %, a reduction in char length from 30 cm to 7 cm, and a decrease in peak and total heat release rate values by 75 % and 33 %, respectively. The hydrophobicity of coated fabric was tested via water drop test where coated sample maintained a contact angle of 148° for up to 120 s, while the control sample showed 0°.

Development and Characterization of Natural-Fiber-Based Composite Panels.

The emphasis on sustainability in materials related to the construction and transportation sectors has renewed interest in the usage of natural fibers. In this manuscript, a different perspective is taken in adopting oil palm fibers (OPF) to develop composite panels and understand their acoustic, mechanical, and water susceptibility (including warm water analysis) properties to provide an insight into the potential of these panels for further exploration. The binder for these composite panels is a water-based acrylic resin, and for reinforcement purposes, fly ash and other metal oxides are used. It is shown that the presence of fibers positively influences the acoustic absorption coefficient in the critical mid-frequency range of 1000-3000 Hz. Even the noise reduction coefficient values highlighting the octave band are higher by more than 50% in the presence of fibers as compared to traditional refractory boards. Quasistatic indentation and drop-weight tests have also highlighted the excellent performance of the composite panels developed in this work. Though the water immersion tests on composite panels and subsequent analysis showed relatively minor changes in their performance, the immersion of the panels in caustic warm water for 56 days has resulted in their severe degradation with a loss of more than 65% in flexural strength.

Ecofriendly Microencapsulated Phase-Change Materials with Hybrid Core Materials for Thermal Energy Storage and Flame Retardancy.

Microencapsulated phase-change material (ME-PCM) employing octadecane as a core material has been practiced for thermal-energy-storage (TES) applications in buildings. However, octadecane as a hydrocarbon-based PCM is flammable. Herein, silica-shelled microcapsules (SiO2-MCs) and poly(urea-formaldehyde)-shelled microcapsules (PUF-MCs) were successfully prepared, loaded with octadecane/tributyl phosphate (TBP) as hybrid core materials, which not only exhibited good TES properties but also high-effective flame retardancy. SiO2-MC (ΔHm = 124.6 J g-1 and ΔHc = 124.1 J g-1) showed weaker TES capacity than PUF-MC (ΔHm = 186.8 J g-1, ΔHc = 188.5 J g-1) but better flame retardancy with a lower peak heat-release rate (HRRpeak) of 460.9 W g-1 (556.9 W g-1 for PUF-MCs). As compared with octadecane (38.7 kJ g-1), the reduction in total heat release (THR) for SiO2-MC was up to 22% (30.1 kJ g-1) with combustion time shortened by 1/6. SiO2-MC had a typical diameter of 150-210 µm, shell thickness of ∼6.5 µm, and a core fraction of 84 wt %. SiO2-MC showed better thermal stability with a higher initial evaporation/pyrolysis temperature than PUF-MC. The thermal decomposition of MCs with its mechanism of flame retardancy was significantly studied using thermogravimetric analysis/infrared spectrometry (TG-IR). The strategy presented in this study should inspire the development of microcapsules with PCMs/flame retardants as hybrid core materials for structural applications.

Correlating the Performance of a Fire-Retardant Coating across Different Scales of Testing.

Material-scale tests involving milligrams of samples are used to optimize fire-retardant coating formulations, but actual applications of these coatings require them to be assessed with structural-scale fire tests. This significant difference in the scale of testing (milligrams to kilograms of sample) raises many questions on the relations between the inherent flammability and thermal characteristics of the coating materials and their "performance" at the structural scale. Moreover, the expected "performance" requirements and the definition of "performance" varies at different scales. In this regard, the pathway is not established when designing and formulating fire-retardant coatings for structural steel sections or members. This manuscript explores the fundamental relationships across different scales of testing with the help of a fire-protective system based on acrylic resin with a typical combination of intumescent additives, viz. ammonium polyphosphate, pentaerythritol, and expandable graphite. One of the main outcomes of this work dictates that higher heat release rate values and larger amounts of material participating in the pyrolysis process per unit time will result in a rapid rise in steel substrate temperature. This information is very useful in the design and development of generic fire-retardant coatings.

Development and Evaluation of a Water-Based Flame Retardant Spray Coating for Cotton Fabrics.

In this Research Article, we report on the development of water-based flame retardant coating based on phospho-nitrogen combination for cotton fabrics. A one-step spray-on process was employed to coat the fabrics by taking advantage of the spontaneous reaction between para-phenylenediamine (PDA) and tetrakis(hydroxymethyl)phosphonium chloride (THPC) resulting in an instantaneous precipitation of poly[1,4-diaminophenylene-tris(dimethyl hydroxymethyl)phosphine] (PApP) on the fabric surface. The effectiveness of PApP in improving the flame retardant properties like ignition resistance and lateral flame spread were evaluated in accordance with ASTM D6413 and BS EN ISO 15025 flammability tests. Despite the early (thermal) decomposition onset for coated fabrics under both oxidative and pyrolytic conditions, remarkably, self-extinguishing behavior (<3 s) without any lateral flame spread was observed. Possible reaction scheme was also proposed to correlate flame retardant mechanism of the coated fabrics with the observations. Additional analysis via pyrolysis combustion flow calorimetry and vertical flame testing before and after washing showed that flame retardant efficiency did decrease with washing, but the overall performance was still promising.

Failure Behavior of Unidirectional Composites under Compression Loading: Effect of Fiber Waviness.

The key objective of this work is to highlight the effect of manufacturing-induced fiber waviness defects on the compressive failure of glass fiber-reinforced unidirectional specimens. For this purpose, in-plane, through-thickness waviness defects (with different waviness severities) are induced during the manufacturing of the laminate. Numerical and experimental results show that the compressive strength of the composites decreases as the severity of the waviness defects increases. A reduction of up to 75% is noted with a wave severity of 0.075. Optical and scanning electron microscopy observations of the failed specimens reveal that kink-bands are created in the wavy regions and lead to failure.

Fracture Toughness and Elastic Modulus of Epoxy-Based Nanocomposites with Dopamine-Modified Nano-Fillers.

This paper examines the effect of surface treatment and filler shape factor on the fracture toughness and elastic modulus of epoxy-based nanocomposite. Two forms of nanofillers, polydopamine-coated montmorillonite clay (D-clay) and polydopamine-coated carbon nanofibres (D-CNF) were investigated. It was found that Young's modulus increases with increasing D-clay and D-CNF loading. However, the fracture toughness decreases with increased D-clay loading but increases with increased D-CNF loading. Explanations have been provided with the aid of fractographic analysis using electron microscope observations of the crack-filler interactions. Fractographic analysis suggests that although polydopamine provides a strong adhesion between the fillers and the matrix, leading to enhanced elastic stiffness, the enhancement prohibits energy release via secondary cracking, resulting in a decrease in fracture toughness. In contrast, 1D fibre is effective in increasing the energy dissipation during fracture through crack deflection, fibre debonding, fibre break, and pull-out.

Influence of Polymer-Clay Interfacial Interactions on the Ignition Time of Polymer/Clay Nanocomposites.

Metal ions present on smectite clay (montmorillonite) platelets have preferential reactivity towards peroxy/alkoxy groups during polyamide 6 (PA6) thermal decomposition. This changes the decomposition pathway and negatively affects the ignition response of PA6. To restrict these interfacial interactions, high-temperature-resistant polymers such as polyetherimide (PEI) and polyimide (PI) were used to coat clay layers. PEI was deposited on clay by solution-precipitation, whereas PI was deposited through a solution-imidization-precipitation technique before melt blending with PA6. The absence of polymer-clay interfacial interactions has resulted in a similar time-to-ignition of PA6/PEI-clay (133 s) and PA6/PI-clay (139 s) composites as neat PA6 (140 s). On the contrary, PA6 with conventional ammonium-based surfactant modified clay has showed a huge drop in time-to-ignition (81 s), as expected. The experimental evidences provided herein reveal the role of the catalytic activity of clay during the early stages of polymer decomposition.

Thermally Annealed Anisotropic Graphene Aerogels and Their Electrically Conductive Epoxy Composites with Excellent Electromagnetic Interference Shielding Efficiencies.

Dispersion and spatial distribution of graphene sheets play crucial roles in tailoring mechanical and functional properties of their polymer composites. Anisotropic graphene aerogels (AGAs) with highly aligned graphene networks are prepared by a directional-freezing followed by freeze-drying process and exhibit different microstructures and performances along the axial (freezing direction) and radial (perpendicular to the axial direction) directions. Thermal annealing at 1300 °C significantly enhances the quality of both AGAs and conventional graphene aerogels (GAs). The aligned graphene/epoxy composites show highly anisotropic mechanical and electrical properties and excellent electromagnetic interference (EMI) shielding efficiencies at very low graphene loadings. Compared to the epoxy composite with 0.8 wt % thermally annealed GAs (TGAs) with an EMI shielding effectiveness of 27 dB, the aligned graphene/epoxy composite with 0.8 wt % thermally treated AGAs (TAGAs) has an enhanced EMI shielding effectiveness of 32 dB along the radial direction with a slightly decreased shielding effectiveness of 25 dB along the axial direction. With 0.2 wt % TAGA, its epoxy composite exhibits a shielding effectiveness of 25 dB along the radial direction, which meets the requirement of ∼20 dB for practical EMI shielding applications.

Simultaneous enhancements of UV resistance and mechanical properties of polypropylene by incorporation of dopamine-modified clay.

Inspired by the radical scavenging function of melanin-like materials and versatile adhesive ability of mussel-adhesion proteins, dopamine-modified clay (D-clay) was successfully incorporated into polypropylene (PP) using an amine-terminated PP oligomer as the compatibilizer. Although the PP/D-clay nanocomposites exhibit intercalated morphology, the incorporation of D-clay greatly improves the thermo-oxidative stability and UV resistance of PP owing to the strong radical scavenging ability of polydopamine (PDA) and large contact area between PP and the PDA coating on clay mineral. Moreover, the reinforcement effect brought by D-clay is fairly significant at very low clay loadings probably owing to the strong interfacial interactions between the layered silicates and the compatibilizer as well as that between the compatibilizer and the PP matrix. The work demonstrates that D-clay is a type of promising nanofiller for thermoplastics used for outdoor applications since it stabilizes and reinforces the polymers simultaneously.

Functionalization and reduction of graphene oxide with p-phenylene diamine for electrically conductive and thermally stable polystyrene composites.

A facile and efficient approach was developed to simultaneously functionalize and reduce graphene oxide (GO) with p-phenylene diamine (PPD) by simple refluxing. This was possible by the nucleophilic substitution reaction of epoxide groups of GO with amine groups of PPD aided by NH(3) solution. As a consequence, electrical conductivity of GO-PPD increased to 2.1 × 10(2) S/m, which was nearly 9 orders of magnitude higher than that of GO. Additionally, after the incorporation of GO-PPD in polystyrene (PS), the composites exhibited a sharp transition from electrically insulating to conducting behavior with a low percolation threshold of ~0.34 vol %, which was attributed to the improved dispersion and the reduction of GO-PPD. Thermal stability of the PS/GO-PPD composite was also ~8 °C higher than that of PS.

The location and extent of exfoliation of clay on the fracture mechanisms in nylon 66-based ternary nanocomposites.

The primary focus of this work is to elucidate the location and extent of exfoliation of clay on fracture (under both static and dynamic loading conditions) of melt-compounded nylon 66/clay/SEBS-g-MA ternary nanocomposites fabricated by different blending sequences. Distinct microstructures are obtained depending on the blending protocol employed. The state of exfoliation and dispersion of clay in nylon 66 matrix and SEBS-g-MA phase are quantified and the presence of clay in rubber is shown to have a negative effect on the toughness of the nanocomposites. The level of toughness enhancement of ternary nanocomposites depends on the blending protocol and the capability of different fillers to activate the plastic deformation mechanisms in the matrix. These mechanisms include: cavitation of SEBS-g-MA phase, stretching of voided matrix material, interfacial debonding of SEBS-g-MA particles, debonding of intercalated clay embedded inside the SEBS-g-MA phase, and delamination of intercalated clay platelets. Based on these results, new insights and approaches for the processing of better toughened polymer ternary nanocomposites are discussed.

Orientation and the extent of exfoliation of clay on scratch damage in polyamide 6 nanocomposites.

The major objectives of this work are to understand the effects of organoclay, its extent of exfoliation and orientation, and indenter geometry on the scratch characteristics of polyamide 6/organoclay nanocomposites. Two different organically treated clays are used for this purpose and their structural parameters in a polyamide 6 matrix quantified. It is shown that, while the material properties are important for scratching resistance, they are not the only determinants of the scratch performance of materials. Further, despite proving beneficial to scratch resistance, in terms of residual depth, the presence (and exfoliation) of organoclay promotes the formation of brittle cracks during scratching. But with no organoclay layers, plastic flow controls the scratch damage in neat polyamide 6 with large residual depths. Factors such as orientation of clay layers and variations of indenter tip geometry also exert dominant effects on scratch penetration resistance and damage. Additionally, significant plastic flow and rotation of organoclay layers from the original configuration are observed underneath the sliding indenter.