Direct Dry Synthesis of Supported Bimetallic Catalysts: A Study on Comminution and Alloying of Metal Nanoparticles.

Ball milling is growing increasingly important as an alternative synthetic tool to prepare catalytic materials. It was recently observed that supported metal catalysts could be directly obtained upon ball milling from the coarse powders of metal and oxide support. Moreover, when two compatible metal sources are simultaneously subjected to the mechanochemical treatment, bimetallic nanoparticles are obtained. A systematic investigation was extended to different metals and supports to understand better the mechanisms involved in the comminution and alloying of metal nanoparticles. Based on this, a model describing the role of metal-support interactions in the synthesis was developed. The findings will be helpful for the future rational design of supported metal catalysts via dry ball milling.

Surface and Bulk Chemistry of Mechanochemically Synthesized Tohdite Nanoparticles.

Aluminum oxides, oxyhydroxides, and hydroxides are important in different fields of application due to their many attractive properties. However, among these materials, tohdite (5Al2O3·H2O) is probably the least known because of the harsh conditions required for its synthesis. Herein, we report a straightforward methodology to synthesize tohdite nanopowders (particle diameter ∼13 nm, specific surface area ∼102 m2 g-1) via the mechanochemically induced dehydration of boehmite (γ-AlOOH). High tohdite content (about 80%) is achieved upon mild ball milling (400 rpm for 48 h in a planetary ball mill) without process control agents. The addition of AlF3 can promote the crystallization of tohdite by preventing the formation of the most stable α-Al2O3, resulting in the formation of almost phase-pure tohdite. The availability of easily accessible tohdite samples allowed comprehensive characterization by powder X-ray diffraction, total scattering analysis, solid-state NMR (1H and 27Al), N2-sorption, electron microscopy, and simultaneous thermal analysis (TG-DSC). Thermal stability evaluation of the samples combined with structural characterization evidenced a low-temperature transformation sequence: 5Al2O3·H2O → κ-Al2O3 → α-Al2O3. Surface characterization via DRIFTS, ATR-FTIR, D/H exchange experiments, pyridine-FTIR, and NH3-TPD provided further insights into the material properties.

Mechanochemical Synthesis of Catalytic Materials.

The mechanochemical synthesis of nanomaterials for catalytic applications is a growing research field due to its simplicity, scalability, and eco-friendliness. Besides, it provides materials with distinct features, such as nanocrystallinity, high defect concentration, and close interaction of the components in a system, which are, in most cases, unattainable by conventional routes. Consequently, this research field has recently become highly popular, particularly for the preparation of catalytic materials for various applications, ranging from chemical production over energy conversion catalysis to environmental protection. In this Review, recent studies on mechanochemistry for the synthesis of catalytic materials are discussed. Emphasis is placed on the straightforwardness of the mechanochemical route-in contrast to more conventional synthesis-in fabricating the materials, which otherwise often require harsh conditions. Distinct material properties achieved by mechanochemistry are related to their improved catalytic performance.

Single-crystal-to-single-crystal post-synthetic modifications of three-dimensional LOFs (Ln = Gd, Eu): a way to modulate their luminescence and thermometric properties.

Single-crystal-to-single-crystal post-synthetic modifications (PSMs) of Lanthanide Organic Frameworks (LOFs) {[Ln2(H2L)3(DMF)4]·2DMF}n (Ln = Gd, 1 and Eu, 2; H4L = 2,5-dihydroxyterephthalic acid; DMF = dimethylformamide), carried out by treatment with (a) chloroform or (b) an imidazole solution in chloroform, yielded respectively isostructural {[Ln2(H2L)3(DMF)4]·CHCl3}n (Ln = Gd, 3; Eu, 4) or {[Ln2(H2L)3(Im)4][Ln2(H2L)3(Im)2(H2O)2]·6Im·2CHCl3}n (Ln = Gd, 5; Eu, 6). Single crystal X-ray diffraction studies of 5 showed two different regularly alternating dimeric units in the LOF and two regularly alternating cavities with different guest molecules. All compounds revert to the parent LOF, 1 or 2, when treated with DMF at 90 °C for 8 h. Europium-LOFs (2, 4 and 6) showed a faint red emission that progressively gained intensity upon cooling from RT to liquid nitrogen temperature. This behaviour was exploited to develop a family of luminescent thermometers whose characteristics were affected by the structural and coordinative modifications induced by PSMs.

Milling Down to Nanometers: A General Process for the Direct Dry Synthesis of Supported Metal Catalysts.

Supported catalysts are among the most important classes of catalysts. They are typically prepared by wet-chemical methods, such as impregnation or co-precipitation. Here we disclose that dry ball milling of macroscopic metal powder in the presence of a support oxide leads in many cases to supported catalysts with particles in the nanometer size range. Various supports, including TiO2 , Al2 O3 , Fe2 O3 , and Co3 O4 , and different metals, such as Au, Pt, Ag, Cu, and Ni, were studied, and for each of the supports and the metals, highly dispersed nanoparticles on supports could be prepared. The supported catalysts were tested in CO oxidation, where they showed activities in the same range as conventionally prepared catalysts. The method thus provides a simple and cost-effective alternative to the conventionally used impregnation methods.