A literature review of bench top and pilot lead corrosion assessment studies.

Bench top and pilot lead corrosion studies are gaining more interest, considering revisions and upcoming improvements to the Lead and Copper Rule. This literature review identified studies ranging from simpler month(s)-long bench top dump-and-fill stagnant water tests (coupon tests/standing pipe tests) to more complicated year(s)-long intermittent flow pilot studies (recirculating pipe loops/once through pipe rigs). With increasing complexity in design and operation, studies more closely approximated real plumbing conditions (e.g., by incorporating harvested lead pipes and intermittent flow regimes) at increased cost, footprint, and duration. Comparison of bench top and pilot designs (in terms of lead test piece age/dimensions/configuration/replicates, study duration, sample collection, and other factors) can assist drinking water utilities, consultants, academics, and others to select a design that matches their needs and constraints. No matter the choice, surrogate systems cannot replace actual system water testing and are best complemented by other corrosion assessment tools.

A Standardized Test Protocol for Evaluation of Scale Reduction Technologies.

Precipitation of calcium carbonate (i.e., scaling) can occur in both traditional tank (electric and gas) and "green" tankless hot water systems that have implications for public health, water and energy sustainability, infrastructure damage, and consumer esthetics. There are many scale reduction devices and technologies that aim to reduce or eliminate such problems, and several standardized methods have been proposed to research their performance with scientific rigor. All of the existing approaches were inherently nonreproducible or could not quantify important aspects of scale deposition, including quantity, location, and deposit durability. Here we develop and vet a Standardized Scaling Test Protocol that overcomes many of these deficiencies, using a laboratory-scale model premise plumbing system and a synthesized synthetic scaling water that could be reproduced in any laboratory. This approach produced 25.1 g of calcium carbonate scaling (95% confidence interval of 20.3-29.8 g, n = 3) in ∼5 days. Illustrative scale reduction for a range of representative technologies, including cation exchange, electrochemical deionization, magnetism, electric field generator, media-induced precipitation, phosphate sacrificial media, and citric acid sacrificial media, ranged from 0% to 100% using the standardized protocol. The general approach was also applied to suitable local natural water with high scaling potential, and similar capabilities were observed.

Evaluating Water Lead Levels During the Flint Water Crisis.

In April 2014, the drinking water source in Flint, Michigan was switched from Lake Huron water with phosphate inhibitors to Flint River water without corrosion inhibitors. The absence of corrosion control and use of a more corrosive source increased lead leaching from plumbing. Our city-wide citizen science water lead results contradicted official claims that there was no problem- our 90th percentile was 26.8 µg/L, which was almost double the Lead and Copper Rule action level of 15 µg/L. Back calculations of a LCR sampling pool with 50% lead pipes indicated an estimated 90th percentile lead value of 31.7 µg/L (±4.3 µg/L). Four subsequent sampling efforts were conducted to track reductions in water lead after the switch back to Lake Huron water and enhanced corrosion control. The incidence of water lead varied by service line material. Between August 2015 and November 2016, median water lead reduced from 3.0 to <1 µg/L for homes with copper service lines, 7.2-1.9 µg/L with galvanized service lines, and 9.9-2.3 µg/L with lead service lines. As of summer 2017, our 90th percentile of 7.9 µg/L no longer differed from official results, which indicated Flint's water lead levels were below the action level.

Effect of Corrosion Inhibitors on In Situ Leak Repair by Precipitation of Calcium Carbonate in Potable Water Pipelines.

Corrosion inhibitors can affect calcium carbonate precipitation and associated in situ and in-service water distribution pipeline leak repair via clogging. Clogging of 150 µm diameter leak holes represented by glass capillary tubes, in recirculating solutions that are supersaturated with calcite (Ωcalcite = 13), demonstrated that Zn, orthophosphate, tripolyphosphate, and hexametaphosphate corrosion/scaling inhibitors hinder clogging but natural organic matter (NOM) has relatively little impact. Critical concentrations of phosphates that could inhibit leak repair over the short-term in one water tested were: tripolyphophate (0.05 mg/L as P) < hexametaphosphate (0.1 mg/L) < orthophosphate (0.3 mg/L). Inhibitor blends (Zn+orthophosphate and Zn+NOM+orthophosphate) had stronger inhibitory effects compared to each inhibitor (Zn, orthophosphate or NOM) alone, whereas Zn+NOM showed a lesser inhibitory effect than its individual component (NOM) alone due to formation of smaller CaCO3 particles with a much more negative zeta-potential. Overall, increased dosing of corrosion inhibitors is probably reducing the likelihood of scaling and in-service leak repair via clogging with calcium carbonate solids in potable water systems.

Stable anatase TiO2 coating on quartz fibers by atomic layer deposition for photoactive light-scattering in dye-sensitized solar cells.

Quartz fibers provide a unique high surface-area substrate suitable for conformal coating using atomic layer deposition (ALD), and are compatible with high temperature annealing. This paper shows that the quartz fiber composition stabilizes ALD TiO(2) in the anatase phase through TiO(2)-SiO(2) interface formation, even after annealing at 1050 °C. When integrated into a dye-sensitized solar cell, the TiO(2)-coated quartz fiber mat improves light scattering performance. Results also confirm that annealing at high temperature is necessary for better photoactivity of ALD TiO(2), which highlights the significance of quartz fibers as a substrate. The ALD TiO(2) coating on quartz fibers also boosts dye adsorption and photocurrent response, pushing the overall efficiency of the dye-cells from 6.5 to 7.4%. The mechanisms for improved cell performance are confirmed using wavelength-dependent incident photon to current efficiency and diffuse light scattering results. The combination of ALD and thermal processing on quartz fibers may enable other device structures for energy conversion and catalytic reaction applications.

Fiber containment for improved laboratory handling and uniform nanocoating of milligram quantities of carbon nanotubes by atomic layer deposition.

The presence of nanostructured materials in the workplace is bringing attention to the importance of safe practices for nanomaterial handling. We explored novel fiber containment methods to improve the handling of carbon nanotube (CNT) powders in the laboratory while simultaneously allowing highly uniform and controlled atomic layer deposition (ALD) coatings on the nanotubes, down to less than 4 nm on some CNT materials. Moreover, the procedure yields uniform coatings on milligram quantities of nanotubes using a conventional viscous flow reactor system, circumventing the need for specialized fluidized bed or rotary ALD reactors for laboratory-scale studies. We explored both fiber bundles and fiber baskets as possible containment methods and conclude that the baskets are more suitable for coating studies. An extended precursor and reactant dose and soak periods allowed the gases to diffuse through the fiber containment, and the ALD coating thickness scaled linearly with the number of ALD cycles. The extended dose period produced thicker coatings compared to typical doses on CNT controls not encased in the fibers, suggesting some effects due to the extended reactant dose. Film growth was compared on a range of single-walled NTs, double-walled NTs, and acid-functionalized multiwalled NTs, and we found that ultrathin coatings were most readily controlled on the multiwalled NTs.

Atomic layer deposition and abrupt wetting transitions on nonwoven polypropylene and woven cotton fabrics.

Atomic layer deposition (ALD) of aluminum oxide on nonwoven polypropylene and woven cotton fabric materials can be used to transform and control fiber surface wetting properties. Infrared analysis shows that ALD can produce a uniform coating throughout the nonwoven polypropylene fiber matrix, and the amount of coating can be controlled by the number of ALD cycles. Upon coating by ALD aluminum oxide, nonwetting hydrophobic polypropylene fibers transition to either a metastable hydrophobic or a fully wetting hydrophilic state, consistent with well-known Cassie-Baxter and Wenzel models of surface wetting of roughened surfaces. The observed nonwetting/wetting transition depends on ALD process variables such as the number of ALD coating cycles and deposition temperature. Cotton fabrics coated with ALD aluminum oxide at moderate temperatures were also observed to transition from a natural wetting state to a metastable hydrophobic state and back to wetting depending on the number of ALD cycles. The transitions on cotton appear to be less sensitive to deposition temperature. The results provide insight into the effect of ALD film growth mechanisms on hydrophobic and hydrophilic polymers and fibrous structures. The ability to adjust and control surface energy, surface reactivity, and wettability of polymer and natural fiber systems using atomic layer deposition may enable a wide range of new applications for functional fiber-based systems.