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1.
Materials (Basel) ; 15(18)2022 Sep 07.
Article in English | MEDLINE | ID: mdl-36143530

ABSTRACT

The greatest weakness of concrete as a construction material is its brittleness and low fracture energy absorption capacity until failure occurs. In order to improve concrete strength and durability, silica fume SF is introduced into the mixture, which at the same time leads to an increase in the brittleness of concrete. To improve the ductility and toughness of concrete, short steel fibers have been incorporated into concrete. Steel fibers and silica fume are jointly preferred for concrete design in order to obtain concrete with high strength and ductility. It is well-known that silica fume content and fiber properties, such as aspect ratio and volume ratio, directly affect the properties of SFRCs. The mixture design of steel-fiber-reinforced concrete (SFRC) with SF addition is a very important issue in terms of economy and performance. In this study, an experimental design was used to study the toughness and splitting tensile strength of SFRC with the response surface method (RSM). The models established by the RSM were used to optimize the design of SFRC in terms of the usage of optimal silica fume content, and optimal steel fiber volume and aspect ratio. Optimum silica fume content and fiber volume ratio values were determined using the D-optimal design method so that the steel fiber volume ratio was at the minimum and the bending toughness and splitting tensile strength were at the maximum. The amount of silica fume used as a cement replacement, aspect ratio, and volume fraction of steel fiber were chosen as independent variables in the experiment. Experimentally obtained mechanical properties of SFRC such as compression, bending, splitting, modulus of elasticity, toughness, and the toughness index were the dependent variables. A good correlation was observed between the dependent and independent variables included in the model. As a result of the optimization, optimum steel fiber volume was determined as 0.70% and silica fume content was determined as 15% for both aspect ratios.

2.
Materials (Basel) ; 15(8)2022 Apr 18.
Article in English | MEDLINE | ID: mdl-35454638

ABSTRACT

Concrete production consumes enormous amounts of fossil fuels, raw materials, and is energy intensive. Therefore, scientific research is being conducted worldwide regarding the possibility of using by-products in the production of concrete. The objective is not only to identify substitutes for cement clinker, but also to identify materials that can be used as aggregate in mortar and concrete productions. Among the potential alternative materials that can be used in cement composite production is rock dust of different geological origin. However, some adversarial effects may be encountered when using rock dust regarding the properties and durability of mortars and concrete. Therefore, comprehensive research is needed to evaluate the adequacy of rock dust use in cementitious composite production. This paper presents a comprehensive review of the scientific findings from past studies concerning the use of various geological origins of rock dust in the production of mortars and concrete. The influence of rock dust as a replacement of fine aggregates on cementitious composites was analyzed and evaluated. In this assessment and review, fresh concrete and mortar properties, i.e., workability, segregation, and bleeding, mechanical properties, and the durability of hardened concrete and mortar were considered.

3.
Materials (Basel) ; 15(2)2022 Jan 07.
Article in English | MEDLINE | ID: mdl-35057171

ABSTRACT

Environmentally sustainable cement mortars containing wheat straw (Southern Italy, Apulia region) of different length and dosage and perlite beads as aggregates were prepared and characterised by rheological, thermal, acoustic, mechanical, optical and microstructural tests. A complete replacement of the conventional sand was carried out. Composites with bare straw (S), perlite (P), and with a mixture of inorganic and organic aggregates (P/S), were characterised and compared with the properties of conventional sand mortar. It was observed that the straw fresh composites showed a decrease in workability with fibre length decrease and with increase in straw volume, while the conglomerates with bare perlite, and with the aggregate mixture, showed similar consistency to the control. The thermal insulation of the straw mortars was extremely high compared to the sand reference (85-90%), as was the acoustic absorption, especially in the 500-1000 Hz range. These results were attributed to the high porosity of these composites and showed enhancement of these properties with decrease in straw length and increase in straw volume. The bare perlite sample showed the lowest thermal insulation and acoustic absorption, being less porous than the former composites, while intermediate values were obtained with the P/S samples. The mechanical performance of the straw composites increased with length of the fibres and decreased with fibre dosage. The addition of expanded perlite to the mixture produced mortars with an improvement in mechanical strength and negligible modification of thermal properties. Straw mortars showed discrete cracks after failure, without separation of the two parts of the specimens, due to the aggregate tensile strength which influenced the impact compression tests. Preliminary observations of the stability of the mortars showed that, more than one year from preparation, the conglomerates did not show detectable signs of degradation.

4.
Materials (Basel) ; 14(18)2021 Sep 16.
Article in English | MEDLINE | ID: mdl-34576565

ABSTRACT

The present study pertains to the load-deflection behavior and cracking moments of concrete beams with hybrid FRP-steel reinforcement. Under and over-reinforced hybrid beams were tested for failure along with reference beams with only steel or FRP reinforcement. The first-cracking moments of the beams were estimated analytically by using different uncracked moments of the inertia and modulus of rupture definitions. The uncracked moment of inertia definitions include the gross and uncracked transformed moments. The adopted modulus definitions are comprised of the experimental values from tests on prisms and the analytical values from the equations in different concrete codes. Furthermore, analytical methods were developed for estimating the deflections of concrete beams with hybrid FRP-steel or only FRP reinforcement. Two different types of elastic moduli, namely the secant modulus corresponding to the extreme compression fiber strain and the ACI 318M-19 modulus, were used in deflection calculations. Closer estimates were obtained by using the secant modulus, particularly in hybrid-reinforced beams. In the post-yielding region of the steel tension reinforcement, the deflection estimates were established to lay in closer proximity to the experimental curve when obtained by adding up the deflection increments instead of directly calculating the total deflections from the elastic curve equation. Accurate estimation of the cracking moment was found to be vital for the close prediction of deflections.

5.
Materials (Basel) ; 13(20)2020 Oct 16.
Article in English | MEDLINE | ID: mdl-33081389

ABSTRACT

There is an increasing global trend to find sustainable, environmentally friendly and cost-effective materials as an alternative to limited natural raw materials. Similarly, the use of waste materials has been gaining popularity in the production of hot-mix asphalt (HMA). In this study, the sustainable use of glass-fiber-reinforced polyester (GRP) pipe waste powder (GRP-WP), gathered from the cutting and milling process of GRP pipe production, utilizing it in asphalt mixes as a filler, is evaluated based on lab testing to find out: (i) if it produces similar or better performance compared to the most conventionally available filler material (limestone) and, (ii) if so, what would be the optimum GRP-WP filler content to be used in asphalt mixes. For this reason, an experimental test matrix consisting of 45 samples with three different amounts of binder content (4%, 4.5% and 5.0%), and a 5% filler content with five different percentages of the GRP-WP content (0%, 25%, 50%, 75% and 100% replacement by weight of the filler), was prepared to figure out which sample would produce the similar Marshall stability and flow values compared to the control samples while also satisfying specification limits. It was found that the samples with 4.5% binder content, 3.75% GRP-WP and 1.25% limestone filler content produced the results both satisfying the specification requirements and providing an optimum mix design. It is believed that use of GRP-WP waste in HMA production would be a very useful way of recycling GRP-WP.

6.
Materials (Basel) ; 13(16)2020 Aug 08.
Article in English | MEDLINE | ID: mdl-32784427

ABSTRACT

The natural aggregates are one of the main components in the production of concrete. Although deposits of natural aggregates lie on the earth's surface or at low depths and belong to common deposits, the shortage of aggregate, especially natural sand, is presently observed in many countries. In such a situation, one is looking for other materials that can be used as a substitute for natural aggregates in mortars and concrete production. This paper presents the results of an experimental investigation carried out to evaluate the potential usage of waste basalt powder in concrete production. For this purpose, the waste basalt powder, which is a by-product of the production of mineral-asphalt mixtures, was substituted with 10%, 20%, and 30% sand replacement. In the experimental program, the workability, compressive strength, water transport properties, and microstructural performances were evaluated. The results showed that the production of concretes that feature a strong internal structure with decreased water transport behavior is possible with waste basalt usage. Furthermore, when waste basalt powder is used as a partial sand replacement, the compressive strength of concretes can be increased up to 25%. According to the microstructural analyses, the presence of basalt powder in concrete mixes is beneficial for cement hydration products, and basalt powder substituted concretes have lower porosity within the interfacial transition zone.

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